Effect of SEN on fluid flow and surface fluctuation in a continuous casting slab mold
-
摘要: 以國內某鋼廠220 mm×1800 mm板坯連鑄結晶器為原型,根據相似性原理建立相似比為0.6的水模型,利用粒子圖像測速技術(PIV)對比不同浸入式水口(SEN)的出口角度、浸入深度及水口底部結構條件下的結晶器內流場流速特征,同時使用波高儀對液面波動振幅進行實時監測,并結合F數分析各SEN條件對結晶器內鋼液流動特征.研究發現,在各浸入式水口條件下,位于結晶器液面1/4寬面處附近出現矢量流速向下的剪切流,同時在水口附近發現不規則漩渦.試驗結果表明:浸入式水口的出口角度、浸入深度的增加能夠強化上回旋區緩沖作用,降低結晶器液面表面流速;盡管凹底結構SEN能減弱鋼液湍動能,但其對1/4寬面處剪切流速度的影響不大.另外,液面波動幅度和F數變化規律一致,且當浸入式水口出口角度15°、20°,浸入深度135 mm、145 mm條件下波幅與F數最為合理,從而減小或避免液面卷渣,提高連鑄坯質量.Abstract: The fluid flow pattern and free surface fluctuation in a mold profoundly influence both molten steel solidification and molten slag thermodynamics behavior in the continuous casting process. In addition, the fluid flow and surface fluctuation behaviors are important factors of inclusions floatation, meniscus hook formation, and shear layer instability that affect the slab quality. In this work, a 0.6-scale water model of slab mold was built according to a 220 mm×1800 mm actual mold from a Chinese steel plant to investigate the fluid field and free surface fluctuation during the continuous casting process. The characters of fluid flow were studied with particle image velocimetry (PIV) in different submerged entry nozzle (SEN) conditions, including SEN outlet angle, SEN bottom structure, and SEN submerged depth. Simultaneously, the fluctuation behaviors of the mold free surface were monitored using wave-amplitude sensors and analyzed using the F value. The findings show that there are shear flow with tilt down velocity vectors appearing near the one-fourth wide face position of the mold free surface, and some irregular vortexes are detected near the SEN position. In addition, the results show that increasing the SEN outlet angle and submerged depth can expend the up-recirculation flow domain and intensify its buffer action; therefore, the velocity of mold liquid surface decreases. However, changing the SEN bottom structure has negligible effect on fluid flow velocity at the position of one-fourth wide face of the mold free surface, although it can reduce the turbulent kinetic energy of the steel jet. Besides, the variation of surface fluctuate amplitude corresponds to the F value well, and the optimal F, which helps to reduce and avoid the possibility of mold slag entrapment can be obtained in the conditions of SEN outlet angles of 15° and 20° and submerged depths of 135 and 145 mm, respectively.
-
Key words:
- mold /
- submerged entry nozzle /
- fluid low /
- surface fluctuation /
- particle image velocimetry
-
參考文獻
[1] Gupta D, Lahiri A K. Water-modeling study of the surface disturbances in continuous slab caster. Metall Mater Trans B, 1994, 25(2):227 [2] Najjar F M, Thomas B G, Hershey D E, et al. Numerical study of steady turbulent flow through bifurcated nozzles in continuous casting. Metall Mater Trans B, 1995, 26(4):749 [3] Calderon-Ramos I, Morales R D. Influence of turbulent flows in the nozzle on melt flow within a slab mold and stability of the metal-flux interface. Metall Mater Trans B, 2016, 47(3):1866 [4] Peixoto J J M, Gabriel W V, Ribeiro L Q, et al. Computational and physical simulation of fluid flow inside a beam blank continuous casting mold. J Mater Process Technol, 2016, 233:89 [7] Liu Z Q, Li L M, Qi F S, et al. Population balance modeling of polydispersed bubbly flow in continuous-casting using multiplesize-group approach. Metall Mater Trans B, 2015, 46(1):406 [8] Liu Z Q, Li B K, Jiang M F. Transient asymmetric flow and bubble transport inside a slab continuous-casting mold. Metall Mater Trans B, 2014, 45(2):675 [9] Gutierrez-Montiel Y S, Morales R D. Control of meniscus stability in medium thickness-straight walls slab mould. ISIJ Int, 2013, 53(2):230 [10] Jeon Y J, Sung H J, Lee S. Flow oscillations and meniscus fluctuations in a funnel-type water mold model. Metall Mater Trans B, 2010, 41(1):121 [12] Teshima T, Kubota J, Suzuki M, et al. Influence of casting conditions on molten steel flow in continuous casting mold at high speed casting of slabs. Testu-to-Hagane, 1993, 79(5):576 [14] Lee J Y, Kim Y T, Yi K W. Analysis of the origin of periodic oscillatory flow in the continuous casting mold. Met Mater Int, 2015, 21(2):295 [15] Cui H, Liu Y, Li D X, et al. PIV measurement of flow field in a water model of a continuous slab casting mold//The 6th International Congress on the Science and Technology of Steelmaking. Beijing, 2015:633 [16] Yoshida J, Ohmi T, Iguchi M. Cold model study of the effects of density difference and blockage factor on mold powder entrainment. ISIJ Int, 2005, 45(8):1160 [17] Lu Q T, Wang X H, Yu H X, et al. The calculation of F value and its relationship with slag entrapment in a slab continuous casting mold. J Univ Sci Technol Beijing, 2007, 29(8):811 -

計量
- 文章訪問數: 880
- HTML全文瀏覽量: 415
- PDF下載量: 38
- 被引次數: 0