Influence of sintering atmosphere on crystals and performance of slag ceramics
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摘要: 利用鋼渣制備陶瓷材料是鋼渣資源化大宗利用的一條新途徑.開展不同燒結氣氛對鋼渣陶瓷影響規律的研究,對推動鋼渣陶瓷技術的應用具有重要意義.以20%鋼渣和80%黏土為原料,分別在空氣和氮氣氣氛下,制備了鋼渣陶瓷樣品,分析了其晶相轉變和性能變化規律,并定量研究了氧分壓對鋼渣陶瓷中鐵元素價態轉變的影響機理.研究表明,在空氣條件下燒結時,原料中的Fe2+發生氧化形成赤鐵礦相,燒結樣品物理性能要優于在氮氣條件下燒結的樣品,其抗壓強度和吸水率為310 MPa和3.7%;而在氮氣條件下燒結時,Fe2+形成鐵鋁尖晶石和鐵輝石,燒結樣品中形成的氣孔大小和數量要大于和多于空氣條件下的樣品,這是導致其力學性能較差的一個主要原因.鐵元素賦存晶相轉變的氧分壓臨界范圍為0.5%~0.75%:當分壓低于0.5%時,可以獲得以鐵鋁尖晶石和鐵輝石為主的黑色或褐色陶瓷樣品;當氧分壓超過0.75%時,Fe2+開始發生氧化并形成Fe3+,逐漸形成赤鐵礦并帶來樣品顏色為褐黃色或褐紅色.增加燒結環境中氧氣分壓量是減少鋼渣陶瓷產品黑心的一個重要手段.Abstract: The preparation of ceramic materials is a new way of utilizing steel slag. It is important to investigate the influence of different sintering atmosphere on steel slag ceramics, which is of great significance in promoting the application of steel slag ceramic technology. In this paper, 20% of steel slag and 80% of clay were used as the main raw materials under different atmospheres, namely, air and nitrogen, and were prepared into steel slag ceramic bricks. The ceramic bricks'crystal phase evolvement and performance were analyzed, and the effect of partial oxygen pressure on the oxidation of Fe2+ in the steel slag ceramics was investigated quantitatively. The results show that under air conditions, the Fe2+ in raw materials is oxidized to form the hematite phase, and the compressive strength and water absorption of sintered samples were 310 MPa and 3.7%, respectively, which is better than those of sintered samples under nitrogen conditions. Under nitrogen condition, the Fe2+ in the raw material is kept unchanged to form hercynite and pyroxene, and the size and quantity of pores in the sintered samples are greater than those under air conditions. This contributes to its poor mechanical properties. The critical range of the oxygen's partial pressure for the transformation of Fe2+ and its crystals is 0.5% -0.75%. When the partial pressure is less than 0.5%, a black or brown ceramic sample can be obtained and is mainly composed of hercynite and pyroxene. When the partial pressure exceeds 0.75%, Fe2+ begins to oxidize to Fe3+, hematite begins to form gradually, and its color changes from a brown or brownish red color. Increasing oxygen partial pressure in the sintering environment is an effective way for avoiding black core in the sintered steel slag brick.
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Key words:
- steel slag ceramics /
- sintering atmosphere /
- Fe2+ /
- crystal phase transformation /
- oxygen partial pressure /
- black core
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參考文獻
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