Taper optimization for small billet moulds
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摘要: 利用商業軟件Thercast建立了描述水冷結晶器內鋼液凝固傳熱和彈塑性變形的有限元模型,對凝固過程進行三維熱力耦合求解.首先在坯殼表面施加熱流密度,從而得到鑄坯結晶器內凝固收縮量和坯殼溫度分布,并分析鋼水靜壓力的影響,提出結晶器錐度的設計原則,以確定合適的結晶器縱斷面錐度.然后在結晶器銅管冷面施加水冷換熱系數,并考慮保護渣和氣隙對坯殼凝固的影響,研究坯殼在結晶器內的凝固過程,從而驗證所提錐度的合理性.Abstract: A finite element model to describe the solidification and heat transfer process and the elastoplastic deformation in a mould is built by using the commercial software Thercast to study the thermomechanical behavior of the billet. Firstly, applying the heat flux on the billet shell surface, we obtain the solidification shrinkage and the shell temperature distribution of the billet, analyze the effect of molten steel static pressure, and propose the taper design principle of the mould to determine an appropriate mould taper profile. Then, applying the water cooling heat transfer coefficient on the cold side of the mould and considering the effect of casting slag and gap on the solidified shell, we study the solidification process of billet shell in the mould, and thus verify the rationality of taper design.
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Key words:
- continuous casting /
- moulds /
- taper design /
- optimization /
- finite element models
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