Influence of entrance nozzle structure on mould powder entrapment during filling process of large steel ingot mould
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摘要: 通過建立19 t大鋼錠充型過程的流動和傳熱模型,研究大鋼錠充型初期的流場和溫度場分布特征,針對一系列不同尺寸結構模底磚的鋼錠模進行充型過程的數值模擬,研究模底磚結構對充型初期鋼液面卷渣的影響.充型初期鋼液面波動大,且凝固層推進快,易發生卷渣并被捕獲至坯殼.當模底磚下口直徑小于上口直徑時,鋼液進入鋼錠模的流速主要取決于模底磚下口直徑,并隨著下口直徑的增大而迅速減小.對于19 t鋼錠,當模底磚下口直徑大于90 mm后能在很大程度上減小充型初期的卷渣概率.Abstract: A model for fluid and heat transfer of early stage of filling of a 19 ton ingot mould was built, and the flow and tempera-ture distribution characteristics during early stage of filling were investigated. Numerical simulations of mould filling with a series of en-trance nozzles with the different top diameters and bottom diameters were carried out, and the effects of entrance nozzle structure on mould powder entrapment during early stage of filling were investigated. The results show that level fluctuation in molten steel is strong and solidified shell grows fast so that mould powder can be entrapped easily. When top-end interior diameter is larger than bottom-end, the velocity of molten steel stream depends on the bottom-end interior diameter, and decreases with the increasing of op-end interior di-ameter. As for 19 ton steel ingot, the risk of mould powder entrapment can be greatly decreased when the bottom-end interior diameter is larger than 90 mm.
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Key words:
- steel ingot /
- mould powder entrapment /
- mould filling /
- numerical simulation
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