Research on slagging by limestone during BOF steelmaking process
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摘要: 基于對石灰石分解機理的分析,研究了煉鋼過程中利用石灰石代替石灰進行造渣時爐內富余熱量的變化,發現當采用全部石灰進行冶煉時,鐵水加入比(質量分數)可達到86.1%左右,隨著石灰石加入量的增加,廢鋼比降低,噸鋼富余熱量減少,石灰加入量降低.若全部采用石灰石進行造渣,鐵水比最高可達到97.0%.在此基礎上,利用60 t轉爐研究了煉鋼過程采用石灰石完全代替石灰進行造渣煉鋼的冶金效果.實驗發現:與采用石灰造渣煉鋼相比,當采用石灰石進行造渣煉鋼時,吹煉至4 min時的爐渣TFe質量分數為21.87%,堿度為1.22;隨著吹煉時間增加,爐渣TFe含量降低,堿度上升至3.0以上.煉鋼過程脫磷更加穩定且脫磷率提高了2.6%;平均終渣堿度為3.52,能滿足冶煉的脫磷要求;渣量大幅度降低,從而降低了鋼鐵料消耗;吹煉時間略有延長,終點熔池溫度基本保持不變.研究結果為調整爐料結構、降低生產成本提供了新的方法和思路.Abstract: On the basis of analysis of limestone decomposing and slagging mechanism, the changing of surplus heat was studied using limestone instead of lime as the slagging agent during steelmaking process, which indicates that hot metal added ratio can reach approximate 86.1% if using lime entirely. If limestone is applied in the steelmaking process to replace all limes for slagging, the hot metal ratio can reach up to 97.0%. On this basis, the metallurgical results of using limestone instead of lime for slagging in 60 t con-verter were studied. The results show that the content of TFe in slag is 21.87% at 4 min and the basicity is 1.22 using limestone for slagging. With the blowing time increasing, the content of TFe reduces while the basicity increases to more than 3.0. Besides, the de-phosphorization process is much more stable and the dephosphorization ratio increases by 2.6%, and the average basicity of slag in the end is 3.52, meeting the demand of dephosphorization. Since the slag amount substantially reduces, which results in the decline of the consumption of steel material. The blowing time is prolonged and the temperature of liquid steel is kept constant. Furthermore, the re-sults also provide a new method and concept for optimizing the charging material structure and reducing the production cost.
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Key words:
- converter steelmaking /
- slagging /
- limestone /
- dephosphorization
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