Improving the wall thinning of the transition shoulder with anti-wedge upset rolling in cross wedge rolling hollow parts
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摘要: 楔橫軋隨形軋制空心零件在過渡軸肩位置會產生壁厚減薄,降低零件的力學強度,改善軸肩的壁厚狀況是必須解決的問題.本文基于有限元模擬方法,揭示空心零件成形時壁厚減薄的產生原因,提出采用楔橫軋反楔堆軋改善軸肩壁厚的成形方法,分析反楔堆軋增加軸肩壁厚的主要影響因素,從而獲得軸肩壁厚增厚的成形方法和最佳條件,實現了楔橫軋隨形軋制空心零件軸肩位置的顯著增厚.通過軋制試驗,驗證了有限元模擬分析模型的可靠性.Abstract: Wall thinning occurs at transition shoulders in cross wedge rolling (CWR) hollow parts without a mandrel, which will reduce the mechanical strength of the parts, so improving the wall thickness of the shoulder must be resolved. Based on finite element simulations, the cause of wall thinning during the forming process is revealed. A forming method of the anti-wedge upset roiling is proposed to improve the wall thickness of the shoulder, main factors that affect the increase of wall thickness are analyzed, the method of increasing wall thickness and the optimum conditions are obtained, so that a significant increase in wall thickness of the shoulder is achieved for cross wedge rolling hollow parts. The finite element model is validated bv a rolling experiment.
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Key words:
- cross wedge rolling /
- hollow parts /
- wall thickness /
- anti-wedge /
- finite element method
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