Water model study on critical slag entrapment behavior based on PIV technology
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摘要: 基于粒子圖像測速(particle image velocimetry,PIV)技術,通過水模型研究臨界卷渣條件下卷渣過程和鋼包流場特征,解析臨界卷渣從發生到結束的整個過程卷渣處流場速度的變化情況,并定量分析爐渣運動黏度對臨界卷渣速度的影響.將臨界卷渣速度的實驗檢測值與傳統理論計算值進行比較和討論.研究結果表明:臨界卷渣過程從開始到結束可細分為八個不同階段,卷渣處流場速度變化在這八個階段中先增大后減小再增大;爐渣運動黏度對卷渣具有重要影響,爐渣運動黏度越大,臨界氣量和臨界卷渣速度越大,并且臨界卷渣速度與爐渣運動黏度的關系更具線性相關性.實驗擬合得到爐渣運動黏度與臨界卷渣速度的關系式.最后根據傳統理論計算模型和實測結果提出實驗條件下修正的臨界卷渣速度表達式.Abstract: The slag entrapment process and the flow field of a specific ladle at critical flow rate are investigated based on particle image velocimetry(PIV) technology,and the change of fluid velocity at the region where slag is entrapped into steel during the whole slag entrapment process is studied by water modelling. The influence of the kinematic viscosity of slag on the critical slag entrapment velocity is analyzed quantitatively. The critical slag entrapment velocity collected from experiments is compared with the calculated one by the traditional theory. It is shown that the critical slag entrapment process can be divided into 8 stages from the occurrence to the end,and the fluid velocity at the point where slag is entrapped into steel increases first,then decreases and increases again during the 8 stages. The kinematic viscosity of slag has great influence on slag entrapment. When the kinematic viscosity of slag increases,the critical flow rate and critical slag entrapment velocity enlarge,and the linear correlation relationship between the critical slag entrapment velocity and the kinematic viscosity of slag becomes more obvious. A relational expression between the critical slag entrapment velocity and the kinematic viscosity of slag is derived from experimental data by liner fitting. At the end of this article,a correctional expression of the critical slag entrapment velocity is put forward based on the experimental data and the theoretically calculated values.
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Key words:
- steelmaking /
- flow fields /
- slag entrapment /
- velocity /
- kinematic viscosity /
- particle image velocimetry
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