Key technology of forming big spiral teeth shafts by fixed cross rolling
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摘要: 塑性成形大螺旋齒形軸類件與其現有的切削工藝相比,有著節材高效的明顯優勢,但其均勻分度成形難度大.軋制過程中軋件滾動半徑的變化幅度較大,基于此建立與傳動比相關聯的模具輥型曲線的求解方程.通過有限元數值模擬,對軋制過程中模具和軋件傳動比的變化規律進行研究,得到較為合理的轉速比變化規律和模具輥型曲線形態.以螺桿陰轉子為軋制對象,通過定軸橫軋實驗實現其非對稱大螺旋齒形的均勻分度成形,成功解決大螺旋齒形均勻分度成形難的問題.Abstract: Compared with traditional machining processes,the plastic forming of big spiral teeth shafts has obvious advantage of high production efficiency and material utilization,but the forming of proper tooth graduation is difficult. The parametric equation of die profile curves,closely related to transmission ratio,was established in this article. The law of transmission ratio between die and workpiece was studied by finite element simulation,and the reliable transmission ratio variation and die profiles were obtained. Taking the driven rotor as an object of study,the proper tooth graduation of big spiral teeth of the driven rotor was realized by fixed cross rolling experiment to solve the problem of proper tooth graduation.
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Key words:
- shafts /
- teeth /
- plastic forming /
- cross rolling /
- mold design /
- finite element analysis
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