Calculation model of the adherent dross capability of copper staves based on ANSYS birth-death element technology
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摘要: 根據有限元理論,采用ANSYS‘生死單元’技術建立了銅冷卻壁掛渣能力計算模型,計算煤氣溫度、冷卻制度、爐渣性質、冷卻壁鑲磚材質等多種因素對銅冷卻壁掛渣能力的影響,得出各因素對銅冷卻壁掛渣能力的影響規律.煤氣溫度的升高將導致銅冷卻壁掛渣能力呈指數衰減.冷卻制度的改變對銅冷卻壁掛渣能力的影響很微弱.爐渣掛渣溫度的提升將使冷卻壁掛渣能力增強,但渣皮厚度的穩定性較差.隨著爐渣導熱系數的上升,渣皮厚度均勻增大.鑲磚熱導率的提升可顯著提升燕尾槽位置渣皮厚度.根據計算結果,本文提出了保證銅冷卻壁穩定掛渣應遵循的幾個原則.Abstract: A model for calculating the adherent dross capability of copper cooling staves was founded by ANSYS birth-death element technology based on the finite element theory. The influences of gas temperature,cooling methods,slag properties,and cast-inbrick material on the adherent dross capability were evaluated and the corresponding influence rules were acquired. The calculation results showed that the adherent dross capability of copper staves exponentially decreased with increasing gas temperature. The adjustment of cooling methods could hardly change the adherent dross capability. The promotion of slag's adherent temperature enhanced the adherent dross capability while weakened the stability of slag layer thickness. The improvement of slag's heat conductivity increased the slag layer thickness linearly. The increase of heat conductivity of cast-in-bricks could significantly thicken the slag layer of the dovetail groove area on the copper stave. According to these calculation results,several principles were proposed to ensure the copper stave working steadily.
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Key words:
- blast furnaces /
- cooling staves /
- heat transfer /
- protection /
- computational models /
- numerical analysis
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