Simulation of coupled fluid flow,heat transfer and solidification in slab continuous casting molds based on heat flux from an inverse model
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摘要: 基于Navier-Stokes動量方程和湍流低雷諾數k-ε方程,綜合考慮能量守恒和鋼液凝固與糊狀區對流動過程的影響,建立了描述結晶器內鋼液流動、傳熱及凝固過程的三維耦合數學模型.以實測溫度和結晶器反問題模型計算出的熱流為邊界條件,模擬計算了結晶器內鋼水的流動、傳熱和凝固行為.鋼液流動決定結晶器內的溫度和熱流分布,鑄坯凝固受鋼液流動和結晶器熱流雙重因素的影響.建立的模型以及由此得到的鑄坯凝固非均勻特征可為進一步考察澆鑄過程中縱裂和其他表面缺陷提供借鑒和參考.Abstract: A three-dimensional mathematical model is developed based on the Navier-Stokes momentum equation and the low Reynolds number turbulence k-ε equation. This model comprehensively considers energy conservation,molten steel solidification and the influence of the mushy zone on the flow process. Heat flux obtained through an inverse heat transfer model combined with measured temperature is set as the boundary condition to the coupling model,to investigate fluid flow,heat transfer and solidification in the continuous casting mold. It is found that liquid steel flow has important influence on the distributions of temperature and heat flux,and the solidification process is governed by a synthetic action of fluid flow and heat flux. The proposed model and the non-uniform characteristic of solidification can provide reference for further investigation on longitudinal cracks and other surface defects during continuous casting.
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Key words:
- continuous casting /
- molds /
- fluid flow /
- heat transfer /
- solidification /
- inverse problems
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