Preparation and processing parameter research of high basicity steel slag-based glass-ceramics with one-step sintering process
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摘要: 為了提高微晶玻璃原料中高鈣冶金渣的摻量,需要制備出堿度更高的微晶玻璃.本文采用一步法,以鋼渣為主要原料,制備堿度(CaO與SiO2的質量比)為0.9的鋼渣基高堿度微晶玻璃.通過X射線衍射分析、掃描電鏡和性能測試等手段,研究熱處理條件對微晶玻璃微觀形貌及線收縮率、體積密度和抗折強度等性能的影響規律.研究表明,高堿度微晶玻璃適合采用一步法制備工藝,當在1100℃保溫120 min時,微晶玻璃燒結過程基本完成,此時獲得最大體積密度2.4 g·cm-3,最高抗折強度56.4 MPa.微晶玻璃的主晶相為鈣鋁黃長石,副晶相為輝石.基礎玻璃顆粒在升溫過程中完成了成核和析晶過程,而在保溫過程中主要進行的是基礎玻璃顆粒的燒結致密化和晶體的進一步發育.升溫至1100℃保溫30 min,微晶玻璃的抗折強度超過45 MPa,微晶玻璃內部晶體呈方柱狀交織排列并構成晶體骨架分布在殘余的玻璃基體中;隨著保溫時間的增加,微晶玻璃的線性燒結收縮率、體積密度和抗折強度均逐漸增大,而晶相的含量基本保持不變,晶體逐漸由球形顆粒狀和短柱狀發育為長柱狀.晶體的形狀以及與殘余玻璃相構成的整體致密結構是導致高堿度微晶玻璃力學性能提高的主要因素.Abstract: High basicity (CaO/SiO2 mass ratio) glass-ceramics were prepared to improve the usage of high calcium metallurgical slags in raw materials. Glass-ceramics with a high basicity of 0. 9 were prepared using steel slag as the main raw material through one- step sintering process. The influences of heat treatment on the microstructure, linear shrinkage, bulk density and bending strength of glass-ceramics were investigated by X-ray diffraction, scanning electron microscopy and performance testing. The results show that one-step sintering process is suitable for preparing high basicity glass-ceramics. The sintering process of the glass-ceramics is basically completed after heat treatment at 1100℃ for 120 min, with the largest bulk density of 2. 4 g·cm-3 and the optimal bending strength of 56.4 MPa. The main crystalline phase of the glass-ceramics is gehlenite and the secondary crystalline phase is augite. The nucleation and crystallization process is completed in the heating process, while in the heat preservation process the sintering densification and crystal growth are dominant. After heating to 1100℃ and holding for 30 min, the bending strength of the glass-ceramics exceeds 45 MPa. Columnar crystals are intertwined together to form the crystal skeleton which constitutes the microstructure with residual glassphase inside the glass-ceramics. Besides, the linage shrinkage, bulk density and bending strength of the glass-ceramics increase with the increasing of holding time. The crystal morphology transforms from spherical particles and short columns into long rod-like columns with the increasing of holding time, while the crystalline phase content stays constant. The crystal morphology of the glass-ceramics and the integrated dense microstructure formed by the crystals and the residual glass phase are two primary factors of the improvement in mechanical properties of the glass-ceramics.
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Key words:
- glass-ceramics /
- steel slag /
- sintering /
- mechanical properties /
- waste utilization
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