Effects of stand-support on the sintering process
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摘要: 燒結料層上部荷重是造成燒結過程中燃燒熔融帶透氣性差的重要因素,而燒結料層透氣性是制約我國厚料層燒結技術進一步發展的限制性環節.從減輕燒結料層燃燒熔融帶荷重以及改善燒結過程料層透氣性的角度出發,通過在燒結料層中安裝支架研究不同荷重條件下對鐵礦粉燒結行為的影響.燒結杯實驗研究表明:安裝支撐板后,燒結料層透氣性明顯改善,燒結礦轉鼓強度大于65%;垂直燒結速度顯著提高,最高可達28.4 mm·min-1;成品率波動幅度不大,利用系數從1.89 t·m-2·h-1增加到2.31 t·m-2·h-1;燃耗有所降低,最大降幅達1.32%.理論分析和實驗表明,支撐板對減輕燒結熔融帶上部荷重,提高料層透氣性,以及改善燃耗和燒結礦質量具有重要意義.Abstract: The load from the upper sinter bed is one of the important factors which deteriorate the permeability of the combustion zone in the sintering process, which restricts the further development of thick bed sintering. To reduce the load of the sinter bed and improve the permeability of the combustion zone, the influences of different loads which were coordinated by the height of support stands on the combustion zone and sinter bed were researched. Sintering pot test results indicated that the permeability of the combustion zone and sinter bed was obviously improved after the support stand being installed in the sinter bed and the tumble index (TI) of sinter ores were more than 65%. The velocity of sintering dramatically increased and achieved the maximum value of 28.4 mm. rain-i The yield of sinter ores did not significantly change compared to ordinary sintering process. The sinter productivity increased from 1.89 t·m-2·h-1 to 2. 31 t·m-2·h-1. The fuel consumption of the sintering process decreased by 1.32%. Theoretical analysis and experiments showed that load reduction sintering process had a positive impact on the permeability of the sinter bed, resulting in the decrease of fuel consumption and the improvement of sinter quality.
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Key words:
- sintering /
- support structures /
- permeability /
- burnup /
- mechanisms
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