ESPI nondestructive testing for coating interface failure
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摘要: 基于激光電子散斑干涉技術(ESPI),對涂層失效過程的電子散斑干涉技術檢測平臺進行設計搭建,在不破壞涂層前提下,觀察到浸泡失效過程中涂層的原位、實時和動態干涉條紋,并對其進行優化處理.將原位、實時觀察到的條紋與零時刻條紋圖像相減后進行計算機二值化處理,得到反映涂層失效信息的原位、實時及動態圖像.針對環氧色漆/碳鋼涂裝體系,證實了電子散斑干涉技術分析的有效性,并根據其檢測圖像的變化,將環氧涂層的浸泡過程分為三階段:初期沒有斑點,涂層完好;中期出現模糊的斑點,涂層防護作用下降;后期出現清晰的黑色大斑點,涂層喪失防護能力.實現了涂層/金屬界面失黏、膜下金屬腐蝕微觀發展過程原位、實時和動態的無損檢測.Abstract: A detection platform of coating failure processes was designed and constructed on the basis of laser electronic speckle pattern interferometry(ESPI). In situ,real-time and dynamic speckle interference fringes were observed and optimized without destroying the coating. An image of coating failure information was acquired by subtracting the zero moment stripe from the in situ and realtime stripes observed and binarizing the results. An experiment of the epoxy color paint/carbon steel system demonstrated the validity of ESPI. According to the ESPI image change,the immersion process of the epoxy color paint coating was divided into three stages:no spots in the initial stage,several blurry spots in the second stage and many clear spots in the last stage. As a result,we successfully realize the in situ,real-time and dynamic nondestructive testing of the coating interface failure and the microcosmic progress of underfilm metal corrosion.
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