Hot deformation behavior of Cr-Co-Mo-Ni gear steel and finite element simulation of the die forging process
-
摘要: 在Gleeble-3800熱模擬試驗機上進行大變形等溫壓縮試驗,研究Cr-Co-Mo-Ni齒輪鋼的高溫熱變形行為和顯微組織,分析材料流變應力與變形溫度和應變速率的關系,建立熱變形過程的本構方程和熱加工圖.該材料的流變應力隨著溫度的升高而下降,隨應變速率的增加而增加;用雙曲正弦函數式可描述其在熱變形過程中的流變應力,熱變形活化能為487.21k J·mol-1;熱加工圖顯示的適宜加工區間為溫度1000-1100℃,應變速率0.1-1 s-1.在熱模擬試驗基礎上進行該鋼種鍛造工藝的有限元模擬,并結合熱加工圖分析初鍛溫度和加工道次對于鍛件溫度和應變速率的影響,得出適宜的模鍛工藝參數為初鍛溫度1000-1100℃,鍛造道次15次.Abstract: Large strain isothermal compression tests were carried out on a Gleeble-3800 thermal simulator to study the high temperature deformation behavior of Cr-Co-Mo-Ni gear steel. The constitutive equation and hot processing map of the steel were established based on experiment data. The results show that the flow stress decreases with increasing temperature,but increases with increasing strain rate. The flow stress can be described by the constitutive equation in a hyperbolic sine function and the averaged value of activation energy is 487.21 kJ·mol-1. The proper hot working regions shown by the hot processing map are the temperature of 1000-1100℃ and the strain rate of 0.1-1 s-1. In addition,the forging processes were simulated by finite element method based on the experiment,the effects of initial forging temperature and passes on the temperature and strain rate of forgings were analyzed,and the proper forging process parameters were obtained which are the initial forging temperature of 1000-1100℃ and the forging passes of 15.
-
Key words:
- gear steel /
- constitutive equations /
- hot processing maps /
- die forging /
- finite element method
-

計量
- 文章訪問數: 138
- HTML全文瀏覽量: 19
- PDF下載量: 8
- 被引次數: 0