Simulation experiments and mechanism of medium plate edge folding
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摘要: 通過對中厚板邊部折疊試樣的檢測分析,對其產生機理和影響因素進行研究.結果顯示,中厚板邊部折疊現象是板材橫軋寬展過程中側面材料在軋制中受軋輥作用而翻轉到板材表面的結果.折疊缺陷處所觀察到的微觀組織結構,是軋制前板材表面在高溫下形成的氧化鐵及脫碳層形成的.建立了軋制有限元數值模型,證實折疊缺陷是在軋制過程中由側面的折疊翻轉所造成的.通過實驗室實驗,得到鑄坯邊部質量、軋制制度、寬展道次及軋制壓下量對中厚板折疊缺陷的影響.實驗結果表明橫軋寬展導致折疊缺陷的出現,鑄坯邊部質量對其沒有影響,軋制過程中鑄坯側邊的折疊經翻平形成表面折疊缺陷,隨著橫軋展寬的道次及壓下量增加,折疊缺陷距邊部距離變大.Abstract: The formation mechanism and influencing factors of fold defects at the medium plate edge were studied by detecting and analyzing edge folding samples. It is found that the plate edge folding phenomenon results from the transformation of slab lateral side to plate surface during the broadside rolling process. The microstructure observed at the fold defects is composed of iron oxide and a decarburization layer formed at high temperature in the plate surface before rolling. Finite element numerical simulation of the rolling process confirms that the folding defects are mainly caused by the transformation of lateral side. The influences of slab defects,rolling procedures,broadening passes and reduction on the plate fold defects were obtained by rolling experiments. Experimental results show that rolling spread leads to the fold edge defects,which do not depend on the quality of the slab. In the process of rolling,the folding of lateral side transfers to the plate surface and changes to be edge seam defects. The distance of folding to the edge increases with the increment of broadside rolling passes and reduction.
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Key words:
- steel plates /
- rolling /
- edge folding /
- formation mechanisms /
- simulation experiments
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