Fatigue crack growth rate measurement of steam generator tubes based on DCPD method
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摘要: 介紹了基于直流電壓降法測量蒸汽發生器傳熱管690合金軸向疲勞裂紋擴展速率的銷加載拉伸方法.該方法與其他方法相比較,可以直接采用原始管狀材料,在線連續測量管狀試樣在不同應力強度因子下的疲勞裂紋擴展.通過對標準緊湊拉伸試樣的類比分析,建立傳熱管試樣的銷加載拉伸模型,并對該模型進行電學和力學有限元模擬分析,確定直流電壓降數據采集方法.驗證試驗采用核電蒸汽發生器用690合金傳熱管,分別研究了室溫和高溫325℃空氣中載荷和溫度對材料疲勞裂紋擴展速率的影響,試驗結果采用Paris-Erdogan公式進行擬合,吻合度較好.掃描電鏡下觀察端口形貌,疲勞裂紋的擴展為穿晶形式,在穿晶斷口上觀察到明顯的疲勞輝紋和微塑性區.Abstract: A new testing method based on direct current potential drop(DCPD) and pin loading tension(PLT) method was introduced for evaluating the fatigue crack growth rate of steam generator tubes. In analogy to compact tension(CT) specimens,a testing model was established by using thin-walled tube specimens,and the corresponding mechanical and electrical finite element analyses were made respectively,which determined the data acquisition plan based on DCPD method. Fatigue test was taken on nickel-based alloy 690 used for nuclear power steam generators,and the effects of applied load and temperature were discussed. The result was modeled with the Paris-Erdogan equation and accorded well with this model. Scanning electron microscopy(SEM) examination of the fatigue fracture surfaces revealed transgranular attack,and the transgranular regions of the fatigue fracture surfaces were covered with striation-like features.
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