Optimal design of performance parameters for the double damping system of a hydraulic rock drill
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摘要: 針對以往分析鑿巖機入射應力波為定值的情況,基于應力波在不同介質中傳遞原理,計算經過多次透射和反射到達緩沖活塞的應力波大小,并運用傅里葉級數推導入射應力波模型.采用應變片實驗法測試入射應力波波形,依據實驗結果對入射應力波模型進行修正.基于牛頓力學理論,構建雙緩沖系統的蓄能器等效剛柔耦合模型和雙緩沖機構模型.借助Matlab工具,分析緩沖活塞運動規律以及一、二級緩沖腔壓力變化規律.采用多目標優化方法對雙緩沖系統的性能參數進行優化,獲得雙緩沖系統性能參數的最優參量:緩沖流量8.5 L·min-1、環形間隙0.017 mm、蓄能器初始充氣壓力2.3 MPa以及工作壓力7.6 MPa.Abstract: For the case of constant stress wave input in analyzing a hydraulic rock drill, the value of stress waves which arrived the damping piston was calculated after many transmissions and reflections. Based on the transfer principle of stress waves in different media, a variable input model was deduced by the Fourier transform. The stress wave forms were tested by using a strain gauge and the variable input model was revised according to the test results. An equivalent rigid-flexible model of the accumulator and a structure model of the double damping system were established based on Newton's theory. The damping piston movement laws and the pressure change laws of order 1 and order 2 damping chambers were analyzed. The performance parameters of the double damping system were summarized and optimized by a multi-objective optimization method. The optimized results show that the flow of the damping system is 8.5 L·min-1, the annular clearance is 0.017 mm, the inflation pressure of the accumulator is 2.3 MPa and the working pressure is 7.6 MPa.
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Key words:
- hydraulic rock drills /
- damping /
- performance parameters /
- optimal design /
- multi-objective optimization
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