Shell growth of round blooms during continuous casting
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摘要: 采用ANSYS軟件建立了圓坯連鑄過程的二維凝固傳熱模型,通過射釘實驗以及表面溫度的測定對模型進行了實驗驗證.結果表明模型能較準確地得到任意位置處鑄坯坯殼厚度以及預測凝固終點位置.在傳熱模型的基礎上結合鑄坯低倍觀察著重分析了圓坯坯殼生長規律.發現圓坯凝固過程中柱狀晶區坯殼的厚度與凝固時間的平方根呈線性關系,符合平方根定律,并對平方根定律進行了修正,修正項與過熱度和凝固速率有關;鑄坯中心等軸區坯殼厚度與凝固時間平方根為非線性關系,凝固坯殼的生長不再符合平方根定律;間接證明了圓坯柱狀晶生長是單方向傳熱,等軸晶生長時傳熱方向不唯一.Abstract: A two-dimensional mathematical model of solidification and heat transfer for round blooms was established with ANSYS software, and it was verified by nail-shooting experiment and surface temperature testing. The solidified shell thickness distribution at any fixed location in the casting direction and the position of the solidification end point can be accurately obtained by using this model. Combining the model results with the macrographs of samples, it is found that the shell thickness and the square root of solidification time show a linear relationship in the columnar crystal zone, which fits a solidification square root law. The law is corrected, and the correction term is relevant to the superheat and solidification velocity. The relationship between the shell thickness and the square root of solidification time in the equiaxed crystal zone is not fit for the solidification square root law. It is indirect argument that heat transfer during columnar crystal solidification is unidirectional, but heat transfer during equiaxed crystal solidification is in multiple directions.
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Key words:
- continuous casting /
- blooms /
- solidification /
- heat transfer /
- mathematical models
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