Effect of annular clearance inside the double damping chamber on the dynamic characteristics of a rock drill damping system
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摘要: 分析了液壓鑿巖機雙緩沖系統的結構特點,應用孔口節流理論確定了緩沖活塞的靜平衡位置,基于應力波傳遞原理得到了緩沖活塞的回彈速度,考慮油液的壓縮特性推導出一級緩沖腔壓力公式,由間隙流量公式得到了二級緩沖腔壓力,在此基礎上建立了緩沖活塞的運動微分方程.應用Matlab工具對雙緩沖系統的動態特性進行了仿真,分析了不同環形間隙下緩沖活塞的運動規律,探討了環形間隙對一級和二級緩沖腔壓力的影響.提出與環形間隙和活塞最大行程的比值相關的間隙行程系數η.仿真結果表明,間隙行程系數與雙緩沖系統的特性密切相關,存在最優范圍.搭建了實驗臺,通過實驗對緩沖系統的數學模型進行了驗證.Abstract: The structure characteristic of the double damping system in a hydraulic rock drill was analyzed. The static balance position of the damping piston was determined by using the orifice flow law. The rebound velocity of the damping piston was derived from the transmitting principle of stress waves. The pressure equation of the 1st order damping chamber was deduced by considering the compressibility of hydraulic oil. The pressure of the 2nd order damping chamber was gained according to the equation of clearance flow rate. The motion differential equation of the damping piston was established based on these above foundations. The dynamic characteristics of the double damping system were simulated in Matlab. The movement laws of the damping piston were analyzed in different annular clearances. The relationships between annular clearance and the pressure in the 1st order and 2nd order damping chambers were discussed. The clearance-stroke coefficient was proposed,which was related to the ratio of annular clearance to maximum damping piston stroke. Simulation results show that the clearance-stroke coefficient is closely related to the damping system characteristics and has an optimal range. The mathematical model of the damping system was verified on the test platform.
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Key words:
- hydraulic rock drills /
- damping chamber /
- clearance /
- dynamic characteristics /
- rebound
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