Affecting factors of the turnover rate of steel ladle in steelmaking plants
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摘要: 針對某煉鋼廠生產流程建立鋼包周轉過程仿真模型,對影響鋼包周轉率的熱修時間、生產鋼種和修包包齡等因素進行仿真研究.仿真結果表明:熱修時間增加,鋼包周轉率下降,當日產45爐典型鋼種,熱修時間在0~20 min范圍內鋼包周轉率為6.43,而當熱修時間為50~60 min時鋼包周轉率為5.0;生產不同鋼種的鋼包周轉率差別較大,日產41~50爐的SPHC鋼種時,鋼包周轉率最大值為6.28,最小值為5.63,而生產同樣爐數的X70鋼種時鋼包周轉率最大值為5.0,最小值為4.55;修包包齡增加,鋼包周轉率提高,日產48爐典型鋼種,修包包齡為40次時鋼包周轉率為4.0,修包包齡為45次鋼包周轉率達極限值6.86.Abstract: Aimed at the production flow of a steelmaking plant, a simulation model of steel ladle turnover process was constructed to analyze the affecting factors on the turnover rate of steel ladles~such as hot repair time, steel grade and repair age of steel ladles. Simulation results show that the turnover rate decreases with increasing hot repair time. When the daily productivity of typical steel is 45 heats, the turnover rate is 6.43 with the hot repair time of 0 to 20 min, but it is 5.0 with the hot repair time of 50 to 60 min. The turnover rates for different kinds of steel grades are different. When the daily productivity is from 41 to 50 heats, the maximum and the minimum turnover rate for producing SPHC steel are 6.28 and 5.63, respectively; however, the maximum and the minimum turnover rate for producing X70 steel are 5.00 and 4.55, respectively. The turnover rate increases with increasing repair age. When the daily productivity of typical steel is 48 heats, the turnover rate is 4.0 with the repair age of 40, and it reaches the maximum of 6.86 at the repair age of 45.
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Key words:
- iron and steel plants /
- steelmaking /
- production control /
- ladles /
- computer simulation
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