Prediction of bending fatigue life for gears based on dynamic load spectra
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摘要: 為了探討齒輪彎曲疲勞壽命計算問題,將齒輪疲勞總壽命分為兩個階段,即疲勞裂紋萌生壽命和裂紋擴展壽命.通過ADAMS軟件仿真實驗齒輪的工作情況,使其接近真實狀況,得到齒輪載荷譜.根據齒輪載荷譜,利用有限元ANSYS軟件分析在齒輪齒根危險截面處的最大應力.采用斷裂力學、雨流法和Miner疲勞損傷累積模型,對考慮動載荷情況下的齒輪彎曲疲勞壽命進行預測,推導了齒根裂紋萌生期和擴展期的疲勞壽命計算公式.在高頻疲勞試驗機上對算例齒輪進行了雙齒脈動加載齒根彎曲疲勞壽命實驗研究,理論計算結果與實驗結果基本吻合,驗證了本文理論分析的正確性.Abstract: To calculate the bending fatigue life of gears, the fatigue process was divided into crack initiation and crack propagation periods. The real working condition of gears was imitated with ADAMS software and a loading spectrum during the work process was gained. According to the loading spectrum the maximum stress in the dangerous cross-section of the gear root was analyzed by the finite element method based on ANSYS software. Fracture mechanics, the rain flow counting method, and the Miner fatigue cumulative damage model were used to predict the bending fatigue life of gears under the dynamic load, and two calculation models of bending fatigue life were proposed for crack initiation and crack propagation, respectively. To verify the calculation models, bending fatigue testing was performed on a high- frequency fatigue testing machine. The experimental data comply with the numerical simulation results, indicating the correctness of the theoretical analysis.
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Key words:
- gear transmission /
- dynamic loads /
- crack initiation /
- crack propagation /
- fatigue damage /
- service life
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