Mixing characteristics of two-stage compulsory stirred pulp-mixing and its influence on fine coal flotation
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摘要: 基于強化煤泥浮選前的礦漿預處理過程,設計了具有折葉開啟式渦輪的兩段強制攪拌裝置.通過分析兩段強制攪拌體系的流量準數、功率準數、剪切特性、循環特性以及混合效率來評價攪拌體系的混合特性,并對永城礦區的無煙煤煤泥進行了兩段強制模式的調漿浮選試驗.隨著轉速的增加,輸入兩段強制攪拌體系的能量以及混合效率增加,單位能耗的礦漿循環性能和剪切性能均減小,剪切性能減小的趨勢小于循環性能減小的趨勢.在相同轉速下,大直徑葉片的單位能耗具有較強的剪切特性及混合效率、較小的循環/剪切比.在兩段強制攪拌調漿模式下,旋流靜態微泡浮選床可獲得較好的浮選指標和較大的處理能力.大直徑和高轉速條件下的能量輸入可促進礦漿中難浮顆粒的回收,在合適的處理能力條件下能夠加強粗顆粒的回收,而在處理能力較強的條件下可以提高浮選尾煤中的細顆粒灰分.Abstract: A two-stage compulsory stirred tank with a pitched-blade opening-type turbine was designed based on the process intensification of pulp pretreatment before fine coal flotation. The mixing characteristics of the stirred system were evaluated by investigating its flow dimensionless number, power dimensionless number, shear characteristics, cycle characteristics and mixing efficiency. Coal flotation experiment of anthracite coal from Yongcheng Mine in central China was performed by two-stage compulsory pulp-mixing. When the rotational speed goes up, the energy input and the mixing efficiency of the stirred system increase, the pulp cycle performance and shear performance by unit energy consumption decrease, but the decreasing trend of the latter is less than that of the former. At the same rotational speed, high shear characteristics and mixing efficiency as well as low circulation/shear ratio can be obtained with a large diameter impeller by unit energy consumption. A cyclone-static micro-bubble flotation column can achieve a better flotation index and a greater capacity at the mode of two-stage compulsory stirred pulp-mixing. A large diameter impeller and high rotational speed favor to recover hard-to-float coal particles. The recovery of coarse particles is improved by two-stage compulsory stirred pulp-mixing when the processing capacity in appropriate conditions, but in large capacity conditions, the fine-particle ash increases in flotation railings.
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Key words:
- coal slurries /
- mixing /
- shearing /
- flotation /
- anthracite
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