Numerical simulation of iron ore fines reduction using COREX gas in Z-path moving-fluidized bed
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摘要: 建立了折流式移動流化床內粉鐵礦預還原的二維氣固反應流CFD模型.模型的數值求解采用PHOENICS和FLUENT的聯合求解.與之前的實驗結果相比,在冷態條件下單床層平均壓降和氣固相流動行為的數值模擬結果與其基本一致,得出所提出的數學模型是可靠的.在此模型基礎上,對采用COREX輸出煤氣對鐵礦粉預還原的工藝過程進行熱態模擬.在模擬的工況條件下,還原氣溫度的整體降幅700 K,氣相CO和H_2還原勢的利用率分別達到38%和26%,礦粉的還原分數達到75%,即反應器內有良好的氣固換熱而且對COREX煤氣還原勢的利用率較高,實現了對還原氣熱能和還原勢的梯度利用.Abstract: A two-dimensional CFD model was developed for pre-reduction of iron ore fines using a Z-path moving-fiuidized bed. The proposed model was solved using an integration of PHOENICS and FLUENT. Simulation results of cold state including pressure drop per perforated plate, gas flow patterns and solid flow patterns were compared to experimental results and the agreement between them was good. The model was applied to predict the performance of the reactor for gaseous reduction of iron ore fines using purified COREX export gas as reductant. It is indicated that under the simulation conditions gas temperature drop is about 700 K, utilization rates of the gas reduction potential of CO and H2 are about 38% and 26%, respectively, and the reduction fraction of the ore fines reaches 75%. This means that the reactor has the advantages of excellent gas-solid heat transfer and high reduction potential utilization. The reactor realizes a gradient utilization of the heat and reduction potential of the reducing gas.
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