Effect of cooling structure on the deformation of copper plates for slab continuous casting molds
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摘要: 建立了板坯連鑄結晶器三維有限元熱彈塑性結構模型,計算了銅板變形及結晶器冷卻結構對其影響規律.冷卻結構和熱力載荷決定了銅板熱面變形行為,銅板變形量取決于冷卻結構幾何參數,并在銅鎳分界處有較小變形突變;寬面熱面中心線最大變形出現在彎月面下100mm處,窄面最大變形出現在彎月面和冷卻水槽末端,且銅鎳分界兩側變形曲線有明顯的曲率波動;銅板加厚5 mm,最大中心線變形可增加0.05 mm,鎳層對中心線變形影響不明顯,1 mm的厚度變化僅在窄面引起最大0.01 mm的下降,冷卻水槽對中心線變形影響也較小,水槽加深2 mm,最大中心線變形減少0.02 mm.Abstract: A three-dimensional finite-element thermal-stress model of slab continuous casting molds was conducted to predict the deformation of copper plates and the effect of cooling structure on the deformation. It is found that the deformation behavior of copper plates is mainly governed by cooling structure and thermal-mechanical conditions, the deformation amount is related to the geometry of the cooling system, and a small deformation mutation occurs in the copper-nickel boundary. The maximum deformation at the hot surface centricity of the wide face locates at 100 mm below the meniscus, but that of the narrow face locates at the meniscus and the terminal of water slots. There are significant curvature fluctuations on both sides of the copper-nickel boundary of the narrow face. The maximum deformation at the hot surface centricity increases up to 0.05 mm with a thickness increment of 5 mm for copper plates, and the impact is not obvious from the nickel layer and water slots; the maximum deformations are only depressed 0.01 and 0.02 mm with the increments of 1 mm nickel layer thickness and 2 mm water slot depth, respectively.
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Key words:
- continuous casting /
- molds /
- deformation /
- thermoanalysis /
- finite element method
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