Numerical simulation study on the cause of ellipse generation in two-roll cross wedge rolling the hollow parts with uniform inner diameter
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摘要: 針對兩輥楔橫軋等內徑空心軸軋件易產生橢圓的問題,采用有限元數值模擬方法,研究了兩輥楔橫軋等內徑空心軸的軋制成形過程及應力應變情況.結果表明成形過程中軋件的徑向壓縮和軸向流動不匹配,造成金屬切向流動顯著、圓周長大,這是橢圓形成的主要原因.Abstract: This article focuses on the ellipse problem in two-roll cross wedge rolling the hollow shafts with uniform inner diameter. Numerical simulation by a finite element method was performed to study the forming process and the stress-strain conditions of the hollow parts. It is found that the mismatching between radial compression and axial flow leads to easier tangential metal flow and growing up in the circumferential direction, which is the main cause for forming the ellipse. The study is useful to choose proper process parameters in two-roll cross wedge rolling the hollow parts.
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Key words:
- cross wedge rolling /
- hollow shafts /
- ellipse /
- finite element method /
- computer simulation
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