Blank design and process parameters optimization of high neck flange forming by closed ring rolling
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摘要: 基于環形件軋制理論以及軋制過程中金屬體積不變規律,確定了高頸法蘭封閉軋制毛坯的設計原則以及工藝參數的極限范圍.通過有限元仿真模擬了高頸法蘭封閉軋制成形過程,研究了工藝參數對軋制產品質量以及力能參數的影響規律,并確定了本文所研究高頸法蘭的最優工藝參數.在D51-450型軋環機上采用自行設計的模具進行了軋制試驗,并將試驗結果與有限元模擬結果進行對比分析,驗證了仿真結果的可靠性.Abstract: Based on the ring rolling theory and the principle of invariable volume during the rolling process, the design principle of flange blanks and the limit scope of process parameters were determined for producing high neck flanges. The closed ring rolling process of the flange blanks was simulated by a finite element model (FEM). According to the simulated results the optimal process parameters were obtained by analyzing the influences of process parameters on the product quality and the mechanical parameters. Closed ring rolling experiments of high neck flanges were carried out in a D51-450 ring rolling mill with a self-designed mould. The reliability of the finite element simulation was proved by comparing the simulated results with the experimental ones.
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Key words:
- flanges /
- rolling /
- blank design /
- process parameters /
- product quality
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