Function and mechanism of assistant reducers in iron recovery by the direct reduction in tunnel kilns of hematite
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摘要: 對隧道窯直接還原焙燒-磁選法處理低品位難選赤鐵礦石進行了探討,重點研究助還原劑NCP的作用及機理.以煤作還原劑,質量分數為20%,CCO和NCP為助還原劑,質量分數分別為15%和5%,在焙燒溫度為1200℃,焙燒時間為8 h的條件下,可以得到鐵品位92.61%、鐵回收率92.38%的鐵精礦.利用X射線衍射和掃描電鏡對助還原劑NCP的作用機理進行分析.結果表明NCP可以與原礦中石英發生反應,生成硅鈉石和鈉長石,破壞原礦結構,使還原性氣體更易與赤鐵礦接觸發生還原反應生成金屬鐵.Abstract: Iron enrichment from refractory low-grade hematite was studied by using the method of direct reduction roasting in a tunnel kiln and magnetic separation. This study focused on the function and the mechanism of the assistant reducer NCP. Under the conditions of coal as the reducer with a mass fraction of 20%, CCO and NCP as the assistant reducers with mass fractions of 15% and 5% respectively, and roasting at 1 200℃ for 8 h, a concentrate of the Fe grade of 92. 61% with the Fe recovery of 92. 38% can be produced. The mechanisms of NCP were also investigated by X-ray diffraction and scanning electron microscopy. It is shown that NCP can react with quartz in the raw ore and generate natrosilite and albite, which can destroy the structure of the raw ore and induce a reaction between reducing gas and hematite to create Fe.
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Key words:
- hematite /
- tunnel kilns /
- direct reduction process /
- roasting
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