Fluid flow and inclusion behavior in the nozzle with a rotating magnetic field during continuous casting
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摘要:
采用數值模擬方法對連鑄電磁旋流水口內流體流動和夾雜物碰撞長大行為進行了研究.數值結果表明電磁旋流水口出口處流體流動擴張角與低熔點合金實驗值相符.旋轉磁場對浸入式水口內壁夾雜物沉積行為存在兩個相反的作用:一方面旋轉磁場作用加強了水口壁面處鋼液的湍流流動,加速了夾雜物在水口內壁的沉積吸附速率;另一方面水口內壁附近夾雜物在旋轉磁場產生的旋流作用下易被攜帶至水口中心,削弱了水口內壁對夾雜物的黏附.在上述兩方面因素作用下,鋼液區存在一個最佳磁感應強度可使水口內壁夾雜物沉積速率降至最低,從而減輕水口結瘤現象.
Abstract:A numerical simulation method was applied to investigate the fluid flow as well as the inclusion collision and growth behavior in a swirling flow nozzle induced by a rotating magnetic field during continuous casting.Numerical results indicate that the divergent angle at the submerged entry nozzle(SEN) outlet agrees well with the experimental values of low melting point alloys.The rotating magnetic field has positive and negative effects on the deposition rate of inclusions on the SEN sidewall.On one hand,the turbulence flow near the SEN sidewall enhanced by the rotating magnetic field increases the deposition rate of inclusions on the sidewall;on the other hand,inclusions near the SEN sidewall have a tendency to move towards the SEN center under the rotating magnetic field,which decreases the deposition rate of inclusions on the SEN sidewall.Due to these two paradoxical factors,there is an optimum magnetic induction intensity to minimize the deposition rate of inclusions on the SEN sidewall and the clogging phenomenon can be weakened.
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Key words:
- continuous casting /
- magnetic fields /
- swirling flow /
- nozzles /
- inclusions /
- numerical analysis
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