Interface characteristics of 45 steel/25Cr5MoA/Q235 steel solid-solid cladding shafts
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摘要: 采用熱擠壓方法制成45鋼/25Cr5 MoA/Q235鋼三層結構的復合軸,研究了結合界面的組織、Cr元素擴散和結合性能.結果表明:采用熱裝方式制成的25Cr5 MoA/Q235鋼固-固復合坯料,在界面形成一定厚度的氧化皮,即使經過擠壓和熱處理后,也無法徹底消除結合界面氧化皮對結合性能的影響;采用間隙配合的25Cr5 MoA/45鋼固-固復合界面,由于在擠壓前經過良好的表面處理,擠壓后的界面幾乎沒有氧化物存在,形成了較為完整的過渡區,經過高溫保溫過程,在結合界面會形成Cr的碳化物,對Cr和C的擴散起到阻礙作用;經過擠壓后,25Cr5 MoA/Q235鋼、25Cr5 MoA/45鋼結合界面的結合強度均比較低.與復合板相比,復合軸結構上所具有的特點,使其即使初期結合強度較低,也不易產生剝離;經過后續熱處理,通過元素的擴散過程,可以提高復合軸的結合強度.Abstract: A 45 steel/25Cr5MoA/Q235 steel clad shaft was made by hot extrusion. Its interface microstructure, chromium distribution and interfacial bonding properties were investigated by scanning electron microscope and microhardness tester. The results showed that an oxide layer with certain thickness was formed in the 25Cr5MoA/Q235 steel interface produced by thermal assembling, which would influence its interracial bonding properties, even after extrusion and hot treatment. For the 25Cr5MoA/45 steel interface produced by clearance fitting, a transition region was formed, where almost no oxide layer was found after extrusion, due to fine surface treatment before extrusion. Chromium carbide was formed in the bonding interfaces after the process of high-temperature holding, which would prevent the diffusion of carbon and chromium. The bonding strengths at the interfaces of 25Cr5MoA/Q235 steel and 25Cr5MoA/45 steel decreased after extrusion. However, compared with a clad plate, the clad layer could still not be peeled from the clad shaft easily even with low bonding strength due to the structural characteristic of the shaft. The bonding strength of the clad shaft could be enhanced after hot treatment and alloying element diffusion.
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Key words:
- shaft /
- metal cladding /
- gradient structure /
- interface structure /
- element diffusion /
- bonding mechanism
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