Welding strength of brazing diamond grits
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摘要: 利用高頻感應釬焊技術制備單層金剛石靜強度實驗樣塊和磨削砂輪,比較了單顆金剛石磨粒在磨削過程中所承受的平均法向和切向載荷分別與其釬焊后的靜壓強度和靜剪切強度大小,結合對磨削過程中磨粒的磨損形態的觀察,揭示釬焊金剛石砂輪在磨削過程中金剛石磨粒的磨損機理.實驗結果表明:一般磨削過程中金剛石磨粒所承受的載荷遠小于其靜強度;釬焊后磨粒的靜強度主要受釬焊時的真空度和釬焊加熱時間的影響,真空度越高,靜強度越大,釬焊時間越長,靜壓強度損失越大,而靜剪切強度卻存在一個最佳的釬焊時間;利用高頻感應加熱方式制備金剛石工具的磨粒焊接強度,完全能滿足一般磨削加工要求,在磨削過程中磨粒以微破碎為主,很少有脫落和整顆折斷現象.Abstract: Monolayer diamond grinding wheels and static strength samples were prepared by the HF induction brazing technology under different conditions. The normal abrasion behavior of diamond grits was found out through the comparison between the single grit's tangential and normal component force during grinding and the static compressive strength and static shearing strength of diamond grains after being brazed. As the same time, the abrasion state of diamond grits during grinding was observed. The results show that the load applied to diamond grains during grinding process is much smaller than their static strength after being brazed. The static strength of diamond grits after being brazed is influenced by vacuum degree and heating time during brazing process. The static strength is strong under the conditions of high vacuum degree and the static compressive strength loses much under the conditions of long brazing time. Otherwise, the static shearing strength is associated to an optimal brazing time. Diamond tools fabricated by the HF induction brazing technology meet the needs of normal grinding fields. Most of the grits are micro-broken during grinding and only a few of them are pulled-out or broken-off.
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Key words:
- grinding wheel /
- brazing /
- grain abrasion /
- brazing strength /
- grinding force
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