Stress evolvement rule of an H-beam section during multi-roller straightening process
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摘要:
采用某廠九輥懸臂式變輥距矯直機的工藝參數,建立了H型鋼矯直過程的三維動態有限元仿真模型.分析了矯直過程中型鋼橫截面上的應力分布變化規律,指出其演變特征類似于應力波從翼緣外側向內側、翼緣兩端向腹板中部的傳播過程.仿真結果表明,腹板連接R角以及腹板和矯直輥圓角接觸的部位在多輥矯直的后期處于高應力狀態,矯后存在明顯的應力殘余;縱向正應力水平決定矯直效應,而沿縱向的剪切應力會影響H型鋼橫截面上等效應力的分布.
Abstract:The 3-D finite element model of an H-beam in straightening process was established by using the processing parameters of a nine-roller cantilever straightener with variable roller spacing. By analyzing the regularity of stress distribution in the H-beam's cross-section during straightening, the character of stress variation was observed which is similar to the stress-wave that spreads from outer-flank to inside-flange, as well as from the two-tips of flange to the middle of web. The simulation result indicates that, the straightening effect is decided by the longitudinal normal stress and the longitudinal shearing stress also affect the distribution of crosssection equivalent stress, while the R comer of web and the area of web contacted with the fillets of straightening rollers suffer from high stress during rear straightening process, and residual stress can also been found after straightening finished.
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Key words:
- H-beam /
- straightening /
- stress distribution /
- finite element method
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