On-line surface inspection system for hot-rolled strips based on linear laser
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摘要: 針對基于面陣CCD攝像機的熱軋帶鋼表面缺陷檢測系統所存在的問題,提出采用線陣CCD攝像機作為熱軋帶鋼的表面圖像采集裝置,將激光線光源作為照明光源,解決了高溫環境下的遠距離均勻照明問題.采用這種圖像采集方式可以使系統的精度達到0.5mm以上.針對熱軋帶鋼表面存在的氧化鐵皮、水及光照不均等問題,提出了對于不同缺陷類型建立單獨的缺陷檢測算法的思想.目前已經建立了縱裂與邊裂的檢測算法,對這兩類缺陷的檢出率達95%以上.Abstract: Line-scan CCD cameras were used as surface image acquisition devices for hot-rolled strips to avoid problems produced by surface inspection systems based on area-scan CCD cameras. Linear laser was used as the illumination device for homogeneous illumination from long distance under the environment of high temperature. The precision of image acquisition could be higher than 0.5 mm with line-scan CCD cameras and linear laser. A new concept of defect detection was proposed to avoid the disturbance of scales, water and un-homogeneous illumination on the surface of hot-rolled strips. Different detection algorithms were developed for different types of defects. Up to now, detection algorithms for longitudinal cracks and edge cracks were developed, and the detection rate were higher than 95%.
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Key words:
- hot-rolled strip /
- surface defect /
- on-line inspection /
- linear laser
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