Industrial production process of unquenched steel front axle for heavy automobile
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摘要: 針對國內卡車前軸使用調質鋼制造帶來的產品力學性能下降或成本過高等缺點,自行設計一種非調質鋼制造卡車前軸,使用Mn、Si等廉價合金元素代替調質鋼中Cr、Ni、Mo等較貴重合金元素,所設計的空冷貝氏體鋼成分定為Mn-Si-V-B系,鋼號為18Mn2SiVB.通過冶煉操作研究,實驗確定前軸熱處理工藝,進行工業實驗.經過相組織分析和疲勞強度實驗對產品進行檢驗.結果表明,冶煉和連鑄連軋條件基本滿足18Mn2SiVB鋼的生產設計要求.采用設計用鋼18Mn2SiVB代替45號或40CrMo和40CrNiMo制造卡車前軸,從其力學性能測試結果分析,能夠滿足使用要求;在制造工藝上采用鍛后空冷代替原有鍛后調質的方法是可行的.Abstract: In view of the disadvantage of mechanical properties decrease and high cost of truck front axle caused by using quenched and tempered steel, a non-quenched and tempered steel trucks front axle was designed by using of cheap substitute, such as Mn, Si alloy elements instead of Cr, Ni, Mo and other more expensive al-loying elements. The air-cooled bainitic steel components were designed as Mn-Si-V-B steel and the No. was 18Mn2SiVB. Through smelting operations, heat treatment of front axle was determined by test and industrial ex-periment was carried out. The product was tested by phase fatigue analysis and experimental. The results show that the basic conditions of smelting and casting and rolling can meet the designed requirements of 18Mn2SiVB steel production. 18Mn2SiVB instead of 45# steel, 40CrMo or 40CrNiMo to manufacture trucks front axle can satisfy the use requirements from the mechanical test results; in the manufacturing process, using air cooling in-stead of quenched and tempered after forging is feasible.
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Key words:
- non-quenched and tempered steel /
- smelting /
- heat treatment
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