Optimization of slab continuous casting tundish configuration of No.3 Steel Plant in Taiyuan Iron and Steel (Group) Company Ltd.
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摘要: 采用數值模型方法對太鋼第三煉鋼廠板坯連鑄用中間包內部結構幾何參數進行了最優化虛擬實驗研究,研究中使用的評價指標是鋼液在中間包內平均停留時間等三項時間參數,這些參數值用虛擬的示蹤劑的脈沖響應實驗測量求得.按L16(215)正交表試驗設計安排(四因子二水平)全因子實驗.實驗結果經方差分析、F檢驗,確定了有顯著性影響的因子,按三項評價指標確定最佳工況是:擋墻位置前移至500mm,下口減少至200mm,墻和壩中心線距離仍維持322mm,壩高仍為272mm.虛擬實驗結果表明現生產用中包流動情況良好,采用最佳參數后中間包鋼液流動的死區將由現工況的4.80%減至4.37%,采用湍流抑制器后死區可進一步減至1.54%.Abstract: By the means of numerical model, the optimization of the geometrical parameters of slab continuous casting tundish configuration of the No. 3 Steel Plant in Taiyuan Iron and Steel Group were simulated. There are three evaluating indicators on time, one of which is the average time of stay of molten steel in the tundish. These indicators can be got by the impulse response experiment of the virtual tracer. The design of the total factor (four factors and tow levels) experiment is based on L16(215) orthogonal list. And the results ascertain the significant influencing factors by variance analysis and F test. The best working condition due to the three evaluating indicators is:the distance of retaining wall to the center line of water gap is 500 mm, the bottom of retaining wall to the bottom of tundish 200 mm, the center line of retaining wall to the center line of dam 322 mm, and the height of the dam 272 mm. It means that the flow behavior in the existed tundish is normal. But it will be better under the optimized condition. The disabled zone will be reduced from 4.80% to 4.37%. The disabled zone will be decreased by 2.53% if the turbulence inhibitor is used.
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Key words:
- tundish /
- continuous casting steel /
- virtual experiment /
- average time of stay
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