FEM analysis of quenching process for multi-layer diffusion bonding materials
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摘要: 采用有限元方法模擬了TC4/V/Cu/Ni/GCr15焊后多層材料淬火過程中的溫度及應力場,模擬中考慮了軸承鋼中馬氏體相變的影響.模擬結果表明:淬火過程中,中間層是應力最為集中的區域,鋼中發生的馬氏體相變起到了降低應力的作用;中間Cu層是剪切應力最為集中的區域;最大剪切應力出現在馬氏體相變前銅層外表面處,是引起工件失效的主要原因;軸承鋼層厚度的減小可以明顯降低工件中最大剪切應力,但不能從根本上消除引起工件失效的危險因素.Abstract: The finite element technique was used to simulate the temperature field and stress held of multilayer diffusion bonding materials TCA/V/Cu/Ni/GCr15 occurring during oil quenching. The effect of martensitic transformation was considered during the simulation. It is shown that stress concentration appears on the adjacent place of interlayer; martensitic transformation in steel layer can alleviate the stress generated in the heat treatment process; the maximal shear stress appears at the edge of Cu layer before the quenching temperature reaching Ms, The reduction in thickness of bearing steel layer can decrease the maximal shear stress in the workpiece, but it cannot eliminate the fundamental source of failure of the workpiece
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