Effect of roll contour configuration on the flatness control performance of non-oriented electrical steel sheets in hot rolling
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摘要: 通過現場跟蹤測試,分析了常規支持輥、常規工作輥和自主開發應用的VCR變接觸支持輥和ASR非對稱自補償工作輥在服役期內的輥形變化特點,建立有限元模型分析了常規支持輥/工作輥、變接觸支持輥VCR/常規工作輥和變接觸支持輥VCR/非對稱自補償工作輥ASR三種代表性熱軋輥形配置對硅鋼熱軋板形控制性能的影響.與常規輥形配置相比,VCR/ASR新輥形配置的輥縫凸度調節域提高12.79%,輥縫橫向剛度提高25.30%,服役前期和后期輥間接觸壓力峰值分別下降40.23%和41.40%.VCR/ASR新輥形配置在武鋼1700mm熱連軋機連續穩定工業應用表明,無取向硅鋼板形質量提高,軋制單位擴大,有效改善工作輥嚴重磨損對硅鋼邊降板形控制性能影響.Abstract: The roll contour variation characteristics of conventional backup and work rolls, self-developed VCR (varying contact backup rolls) and ASR (asymmetry self-compensating work rolls) were investigated by industrial test results. The finite element models of three typical roll contour configurations, i.e. conventional backup/work rolls, VCR/conventional work rolls, and VCR/ASR, were developed to calculate the roll stack deformation. The flatness control performance of these roll contour configurations was analyzed. In comparison with the conventional roll contour configuration, the crown control range by roll bending force enhances by 12.79% and the roll gap stiffness increases by 25.30%. The peak values of roll contact pressure in the prophase and anaphase rolling service drop by 40.23% and 41.40%, respectively. The application of VCR/ASR configuration gives better strip profile and flatness quality, an increase in coil number within the rolling campaign and a significant alleviated effect of severe work roll wear contour on the performance of edge drop control in a 1 700 mm hot strip mill at WIS(G)CO of China.
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Key words:
- hot rolling /
- strip /
- wear /
- finite element analysis /
- flatness control
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