Microstructure and erosive wear properties of Ni-based alloy coating produced by plasma cladding
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摘要: 為提高不銹鋼材料的耐沖蝕磨損性能,以Ni46合金粉末為原料,采用等離子熔覆工藝在不銹鋼1Cr18Ni9Ti基材上制備鎳基合金涂層,分析了熔覆層的顯微組織以及物相形貌和相結構等,測定了涂層的顯微硬度.使用旋轉圓盤實驗機研究了Ni基等離子熔覆合金涂層在砂漿中的沖蝕行為.結果表明:材料的沖蝕磨損性能受到材料基本力學性能的限制,高硬度鎳基涂層的抗沖蝕性能最好,在相同實驗條件下其磨損率由小到大排列順序為鎳基涂層>0Cr13Ni5Mo>1Cr18Ni9Ti;鎳合金層中奧氏體基體的固溶強化和硬質相有效抵御砂礫的沖擊,是Ni基等離子熔覆合金層具有高抗沖蝕性能的主要原因.Abstract: Using Ni46 alloy powder as the raw material, the erosive wear resistance of stainless steel was improved with Ni-based alloy coating onto the stainless steel by plasma cladding. The coating's microstructure was studied and its microhardness was measured using an HVS1000 micro-hardness tester. The erosive wear resistance of the coating in a slurry erosion tester was investigated. The results show that the mechanical properties of metal materials influenced their erosive wear resistance:the larger the hardness value of the material is, the better the anti erosive wear properties are. On the same experimental condition, the erosive wear rates of the materials follow this rule:Ni-based coating > 0Cr13Ni5Mo > 1Cr18Ni9Ti. The improvement in erosion resistance can be attributed to the solution strengthening of γ-Ni matrix and the presence of large amounts of borides and carbides which withstood the impingement of slurry erosion.
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Key words:
- Ni-based alloy coating /
- plasma cladding /
- microstructure /
- microhardness /
- slurry erosion
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