Process of crater formation upon electric discharge textured roll surface
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摘要: 針對軋輥表面電火花毛化過程中放電中心溫度的變化、凹坑形狀與電參數的關系等問題進行了研究.通過分析放電通道形成過程和熱流密度分布函數,采用解析法建立了單個脈沖放電通道的熱傳導模型,并運用積分變換法和有限差分相結合的方法進行了溫度場求解.討論了軋輥表面在不同峰值電流下放電區域中心位置的瞬態溫度變化,確立了峰值電流和脈沖寬度與熔化凹坑形狀的關系.結果表明,理論計算值與實驗結果相吻合,所建模型與采用的方法正確,可用于軋輥表面形貌形成過程的仿真.Abstract: The problems about the variation in center temperature of discharged region and the relationship between crater shape and electrical parameters in the process of electric discharge texturing on the surface of a work roll was studied. The developing process of discharging channel and the distribution of heat flux were analyzed. A thermal conduction model of single channel spark per pulse was presented. By combining the methods of integral transform and finite difference this model was solved. The change of transient temperature at the center spark point upon the roll surface was discussed under the condition of different peak current, and the relation of crater shape to peak current and pulse duration was also deduced. Finally, the calculated values were compared with the experimental ones. The result showed that they were in good agreement. The developed model and adopted method were valid and could be used for simulation of the developing process of geometric topography on roll surface.
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