Optimization of brazing process for ceramic package
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摘要: 陶瓷DIP外殼需要使用AgCu28釬料將4J42合金引線框架與陶瓷基板的焊區釬焊在一起,焊后易出現釬料在引線框架上流淌的問題,影響產品的質量.這些問題與釬焊工藝條件不當有關.本文在現場和實驗室條件下系統研究了釬焊最高溫度、保溫時間和釬料用量等對陶瓷外殼釬料流淌的影響,發現釬料的流淌主要與在熔點以上溫度停留的時間有關,并提出在下面三種工藝條件下可以獲得較好的釬焊質量:先在700℃保溫5min,然后在800℃保溫4min,冷卻;直接推到900℃高溫區保溫10min,再推到冷卻區;以4min一舟,連續推舟通過810℃高溫區或調整帶式爐帶速使外殼在熔點以上溫度停留時間不超過5min.Abstract: When the leadframe made of 4J42 alloy is brazed to the brazing zone of an alumina substrate using an AgCu28 filler in ceramic DIP production, the liquid filler often flows onto the surface of the leadframe after brazing, and the quality of finished products is influenced greatly. These problems are related to improper brazing process for ceramic package. The effects of brazing temperature, hold time and filler quantity on the flow of an AgCu28 filler were studied under factory and laboratory conditions. The results showed that the flow of the AgCu28 filler mostly depends on the hold time at the temperature above the melting point. Three optimum brazing processes in which the flow of the filler could be avoid were found:firstly held at 700℃ for 5 min and then held at 800℃ for 4 min, secondly held at 900℃ for 10 min, and in the last process, the graphite boats passed through the zone of 810℃ at the speed of a boat every 4 min in the manual way or the hold time at the temperature above the melting point is limited in 5 min by adjusting the belt speed of the conveyer-type continuous furnace.
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Key words:
- ceramic package /
- brazing /
- AgCu28 filler metal /
- leadframe
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