Mathematical Model of Molten Alloy Flow in Mold with Two Pairs of Magnetic Poles
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摘要: 通過渦量一流函數有限元法建立了雙條型磁極作用下結晶器內液態金屬流動的數學模型,并研究分析了雙條型磁極對結晶器內液態金屬流動的影響.結果表明:在實驗條件下,結晶器內水口出口上下明顯形成4個渦流區.隨著拉速的增加,結晶器內水口出口以上位置渦流強度增強,分流點靠近結晶器壁,增加了對結晶器窄面初生坯殼的沖刷.雙條形磁極的施加能明顯削弱這種由水口流出的流股對初生坯殼的沖刷,磁感應強度越大,制動效果越好.同時,雙條形磁極的作用還使結晶器內水口出口以上位置渦流強度減弱,速度減小,彎月面波動減弱.Abstract: Based on the vorticity and stream function equations with finite-element method, a mathematical model was developed to describe molten alloy flow in mold with two pairs of poles. The results from above model show there are four vortexes in mold with the present experimental condition. The faster the casting speed, the stronger the vortex intensity and nearer the divided flow point to the wall of mold, which deteriorates the erosion of the initial shell near narrow wall of mold. The erosion of initial shell will be weakened effectively with imposing of the two pairs of magnetic poles. The stronger the magnetic density and the better the braking effect. The two pairs of magnetic poles can make the velocity decrease and the vortex intensity weaken in the upper field of mold and stabilizes the meniscus fluctuation.
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Key words:
- electromagnetic brake /
- finite-element method /
- velocity field /
- mathematical model /
- mold
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