Intergranular Corrosion And Phosphor Segregation at Grain Boundary of Non-sensitized 00Cr25Ni22Mo2N Superpure Austenitic Stainless Steel
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摘要: 運用金相、電子顯微鏡觀察及表面分析技術,研究了超純奧氏體不銹鋼00Cr25Ni22Mo2N制造的汽提管在尿素生產環境下的腐蝕形態和機理。結果表明:該鋼種在生產條件下產生非敏化態晶間腐蝕。其特征是腐蝕介質不僅沿晶界向鋼的內部滲入,而且同時向晶界的兩側擴展,因而在管斷面上觀察到的晶間腐蝕路徑較寬,但深度較淺并呈現漏斗形貌。電子顯微鏡觀察、二次離子質譜、俄歇能譜分析及計算表明,這種材料晶界不貧鉻、無第二相沉淀,但有磷(硅)的高度偏聚。晶界區磷的含量(約25%)比晶內高約三個數量級。作者認為,磷的晶界偏聚造成的與晶內在腐蝕電解質溶液中的電位差,是這種超純奧氏體不銹鋼非敏化態晶間腐蝕的原因。Abstract: The corrosion behavior and mechanism of 00Cr25Ni22Mo2N superpure austenitic stainless steel in urea processing environment was studied using metallography, SEM, TEM, SIMS and AES techniques. The results show that the gas extraction tube made of non-sensitized 00Cr25Ni-22Mo2N steel suffered intergranular corrosion. Corrosive media penetrated not only into the tube wall through grain boundaries but also expan ded from the boundary towards the inside of the grain. Therefore, funnel shape penetration paths were formed, which were wider but less deep than common intergranular corrosion of sensitized stainless steel. Neither depletion of chromium nor precipitates were found at the grain-boundary. However, phosphor (and silicon) was segregated at grain boundaries to a great extent. Semiquantitative calculation indicates that phosphor content at the grain boundary is about 25wt%, three orders of magnitude higher than the content whithin the grain. The authors suggest that the potential difference between the grain and its boundary due to the segregation resulted in the observed intergranular corrosion.
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