Rare-earth Modification Mechanism and Duplex Modification of Low Alloy White Cast Iron
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摘要: 本研究首先實驗肯定了抗磨低合金白口鑄鐵可以通過稀土變質處理使M3C型碳化物成為板塊狀及斷開分布,從而明顯地提高了它們的韌性及抗磨性。
稀土變質劑在白口鑄鐵結晶過程中的作用經試驗確認為:(1)形成硫氧化物有利于初生奧氏體在熔體中各處形核,及在固液界面富集造成成份過冷區使奧氏體枝晶軸次發達。兩昔均有利于將共晶碳化物隔斷;(2)促使共晶轉變溫度降低,則有利于離異共晶的增長,而擴大共晶轉變溫度范圍;則有利于共晶結晶的體積形核;最后稀土在增長的共晶碳化物上選擇吸附則對獲得板塊狀碳化物有利。
以上述的稀土變質機理假說為依據,試驗開發了采用綜合孕育劑及綜合變質劑的兩步變質處理的新工藝,在采用較少的稀土變質劑用量時,仍可獲得較高韌性的白口鑄鐵。Abstract: In a brasion resistant low alloy white cast iron just as in unalloyed white cast iron, ledeburitic carbide morphology can be changed by RE modification to platelike carbide morphology having discontinuous distribution. The toughness of the alloy can thus be increased (Table I and Fig.1 and 2).
Experiments showed that the effects of RE modification on the crystallization of white cast iron include the following. Most of RE is concentrated, in sulfide inclusions (Fig. 3), which can serve as the substrate for the crystallization of primary austenite and thus volumetric nucleation of austenite is effected (Fig. 4).When crystallized in RE enriched melt, the order of austenitic dendrite axis can be increased thru the effect of constitutional undercooling(Fig. 5). Both effects cause obstruction to the continuous growth of eutectic carbide.RE modification causes the lowering of eutectic freezing temperature which favors the growth of divorced auste nite-carbide eutectic(fig.6) and it also enlarges the eutectic freezing temperature range, favoring volumetric nucleation of eutectics.(Fig.7). Selective absorption of RE on eutectic carbide obstructs the continuous preferential edgewise growth of carbide and favors its more or less uniform growth in different directions as platelike carbide.Based on the above assumption of RE modification mechanism, the effect of RE modification can be improved by the following techniques. Lowering of C content causes the lowering of carbide content and the incresing of primary austenite in white iron(Fig. 8).Slight increase of Si content causes the lowering of eutectic freezing temperature.Inoculation treatment before RE modification can help nucleate primary austenite,which is called duplex treatment. Use of complex inoculant and complex modifier can develop their advantageous effects with less unfavorable by effects.with this duplex modification technology,better and more reproducible results of changing carbide morphology in low alloy white cast iron can be obtained with much less RE modifier addition (Fig. 9).-
Key words:
- rare earth /
- modification /
- white cast iron
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