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Ce對M2高速鋼夾雜物和碳化物的影響

Effect of Ce on inclusions and carbides in M2 high-speed steel

  • 摘要: 國內某鋼廠生產了兩爐不同稀土(Ce)含量的M2高速鋼,通過光學顯微鏡、掃描電子顯微鏡、X射線衍射分析以及高溫共聚焦顯微鏡等手段,探究Ce對M2高速鋼夾雜物和碳化物的影響. 添加Ce后,電渣錠中O、S含量降低,夾雜物由大尺寸、不規則狀的Al2O3改性為小尺寸、類球狀的CeAlO3,夾雜物實現了完全變質. 同時夾雜物數量密度減小,平均尺寸降低,熱力學計算表明,電渣錠中最可能生成CeAlO3夾雜物,與試驗結果一致. 電渣錠鑄態組織中共晶碳化物明顯細化,錯配度計算表明:(001)CeAlO3與(100)γ-Fe之間的錯配度為4.49%,CeAlO3可作為γ-Fe的異質形核核心,促進鋼液凝固過程中形核位點的增加,大大減小共晶碳化物的生長空間. Ce的添加并未改變盤條碳化物的類型,盤條縱截面試樣碳化物統計結果表明:添加Ce后,相同面積(1000 μm2)碳化物數量大幅上升,碳化物面積占比下降. 稀土Ce對夾雜物和碳化物的影響有益于M2高速鋼性能的提升,研究結果為生產高品質M2高速鋼提供了理論支撐.

     

    Abstract: Two heats of M2 high-speed steel with different rare-earth (Ce) contents were produced by a domestic steel plant using the following process route: electric arc furnace (EAF) smelting → ladle furnace (LF) refining → vacuum degassing (VD) → electroslag remelting (ESR) → forging → rolling. Optical microscopy, scanning electron microscopy, X-ray diffraction analysis, and high-temperature confocal microscopy were used to investigate the effects of Ce on the inclusions and carbides in M2 high-speed steel. The results indicated that the addition of Ce reduced the oxygen and sulfur contents in the electroslag ingot. The inclusions were completely modified, with large irregular Al2O3 inclusions becoming small globular CeAlO3 inclusions. Meanwhile, their number density and average size decreased. Although the number density only decreased by 12%, from 450 to 396, the average size decreased by 43.1%, from 1.81 to 1.03 μm. The cleanliness of the molten steel was significantly improved. Thermodynamic calculations indicated that CeAlO3 inclusions had the lowest Gibbs free energy and were therefore the most likely to form in the electroslag ingot. The eutectic carbides found in the as-cast structure of an electroslag ingot with the Ce addition exhibited a finer size, smaller quantity, and partial fragmentation of the network structure. A high-temperature confocal laser scanning microscope was used for in-situ observations of the solidification processes of the two groups of test steels, and the degree of mismatch was calculated. The results showed that the degree of mismatch between (001) CeAlO3 and (100) γ-Fe was 4.49%, indicating that CeAlO3 inclusions could serve as effective heterogeneous nucleation cores for γ-Fe. This promoted an increase in nucleation sites during the solidification of molten steel, which greatly compressed the growth space of eutectic carbides, and thereby inhibited the precipitation of eutectic carbides. This was consistent with the observation results from the high-temperature confocal microscopy. In both groups of annealed wire rods, the carbides were M6C, MC, and M7C3. The addition of Ce did not change the type of carbides in the wire rod. The microstructure of the annealed wire rod consisted of coarse primary carbides and smaller spheroidized pearlitic carbides. The addition of Ce decreased the amount of large carbides while increasing the proportion of fine pearlitic carbides. The statistical results for the carbides in a longitudinal section of the wire rod showed that after the addition of Ce, the number of carbides increased from 733 to 1145 in the same area (1000 μm2), representing a 56.21% increase. Meanwhile, the area fraction of carbides decreased from 12.87% to 8.06%, a reduction of 37.37%. The influence of Ce on the inclusions and carbides improved the properties of the M2 high-speed steel. The research results provide theoretical support for the production of high-quality M2 high-speed steel.

     

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