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BurdenNet:先驗信息導引的復雜環境下高爐多態料面檢測

BurdenNet: Multi-state Burden Surface Profile Detection under Complex Blast Furnace Environment Based on Prior Information

  • 摘要: 目前傳統的料面檢測網絡未能考慮其冶煉狀態在高爐復雜環境下的交替變化,針對單一狀態料面圖像檢測方法準確度較低的問題,本文提出了一種先驗信息導引的多態料面檢測網絡架構BurdenNet。首先,按照圖像的原始信號距離向精度進行預分類,構建包含三種典型狀態的料面圖像數據集,之后以分類結果為先驗信息對網絡結構進行剪枝。其次,結合料面細長低曲率的形狀特征與信號采樣的稀疏性質作為先驗信息,提出空洞垂直偏移卷積(Atrous Vertical Deformable Convolution, AVDC)模塊,此外利用高爐的機械探尺數據構建先驗空間注意力特征圖,提出先驗聚焦注意力(Prior Focusing Attention, PFA)模塊。最后構建BIOU(Band Intersection Over Union)損失函數用于邊界框的回歸,進一步提升檢測的準確性與速度。在鋼鐵公司高爐的實測數據上進行實驗,結果表明提出的BurdenNet網絡相較于傳統料面檢測網絡,準確率提升了13.9%與5.2%,綜合性能(F1 Score)提升了8.1%與4.3%,為密閉復雜環境下微波圖像特征提取提供更精確的方法。

     

    Abstract: Accurately capturing the burden surface profile information of a blast furnace is helpful to adjust the burden distribution matrix and improve the gas flow distribution, which is essential in the steel smelting industry. However, during ironmaking operations, the burden surface profile morphology exhibits dynamic stochastic roughness and manifests distinct multiphase regimes, including bubbling, fluidized, and spouting states. The traditional burden surface profile detection neural network ignored the alternating change of smelting state under the complex multi-state environment in blast furnace. In this paper, a detection network architecture for multi-state burden surface profile images BurdenNet based on prior information is proposed, aiming to solve the problem that the accuracy of single fixed mode for burden surface profile image detection method is low. Firstly, a novel definition of range precision of original radar signal combined with signal-to-noise ratio and phase noise is proposed, which serves as criterion for pre-classification, constructing three typical state burden surface profile datasets. The network structure is pruned with the classification results as the prior information in order to enhance detection rate. Secondly, according to the low curvature shape feature of the slender burden surface profile target and the sparse property of the signal sample as prior information, the Atrous Vertical Deformable Convolution (AVDC) module is proposed, the convolution kernel integrates both dilated convolution and deformable convolution, while requiring only vertical offset computation. In addition, the mechanical probe data of blast furnace is considered to construct prior spatial attention feature map, and a Prior Focusing Attention (PFA) module is proposed utilizing constructed prior spatial attention feature map for spatial features extraction. Finally, the Band Intersection Over Union (BIOU) loss function is proposed for the anchor-free regression of boundary box, further improving the accuracy and speed of detection. In the calculation of the BIOU function, X-coordinate computation can be eliminated. The experimental results on the measured data from the blast furnace of iron and steel company demonstrate that, compared with the traditional burden surface profile detection network, the accuracy of the proposed BurdenNet is increased by 13.9% and 5.2%, and the comprehensive performance (F1 Score) is increased by 8.08% and 4.30%. From the results of ablation experiments, the proposed AVDC module demonstrates 17.7% absolute improvement in accuracy and 15.6% absolute improvement in F1 score compared with conventional?convolution kernel. The proposed PFA module demonstrates 4.3% absolute improvement in accuracy and 4.7% absolute improvement in F1 score compared with shuffle attention (SA), as to non-local attention (NLA), the accuracy is 3.9% higher and F1 score is 4.2% higher. The proposed BIOU function shows 1.7% better accuracy and 1.1% better F1 score than traditional CIOU function, the detection FPS is improved by 10.4%. These provide a more accurate method for target detection in microwave images under confined and complex environment. Moreover, in the attention module, burden surface detection task places particular emphasis on the spatial characteristics of features. The network pruning is able to enhance the detection rate, but the enhancement effect is dynamically adaptive, contingent upon the holistic image quality metrics of the dataset.

     

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