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堿性電解水氧中氫控制方法綜述

Review of control methods of hydrogen in water oxygen by alkaline electrolysis

  • 摘要: 隨著全球對綠色氫能需求的不斷攀升,堿性電解水制氫技術憑借其成熟性與低成本優勢,成為大規模生產綠氫的主流方式。然而,在低電流密度運行工況下,堿性電解槽中的氧中氫(hydrogen to oxygen, HTO)問題成為制約其安全性與效率提升的關鍵挑戰。本文全面綜述了堿性電解槽中 HTO 的形成機理、影響因素及其控制方法。通過深入剖析隔膜材料、催化劑、電解槽結構、系統參數控制和堿液分離循環等方面的研究進展,系統總結了當前控制 HTO 的主要策略。研究表明,堿液分離循環是控制 HTO 最為直接有效的方法,而新型隔膜材料的研發和系統參數的優化在降低氫氣滲透方面也展現出顯著成效。未來研究應持續探索高效、低成本且可工程化的 HTO 控制策略,以進一步提升堿性電解槽在可再生能源制氫領域的應用潛力,推動氫能產業的可持續發展。

     

    Abstract: With the continuous growth of the global demand for green hydrogen energy, Alkaline Water Electrolysis (AWE) technology has become the dominant technology path for large-scale production of green hydrogen by virtue of its mature technical system and significant cost advantages. However, the Hydrogen to Oxygen (HTO) penetration problem in alkaline electrolyzer has become a key factor restricting its safety and hydrogen production efficiency improvement under low current density operating conditions. This paper aims to comprehensively review the formation mechanism, key influencing factors and control strategies of HTO in the AWE process, so as to provide theoretical basis and technical support for the optimization and development of hydrogen production technology from alkaline electrolysis water. The formation of HTO is a complex process involving the coupling of multiple physical fields, which mainly includes hydrogen diffusion across the membrane, alkali convection transport, electroosmotic drag effect, hydrogen supersaturation in the electrolyte, and the mixed cycle of the cathode and anode electrolyte. Among them, the electrolyte mixing cycle was identified as the dominant factor in HTO formation. Based on the existing research, this paper deeply analyzes these mechanisms, and quantifies the influence of different transport mechanisms on HTO concentration through simulation and experimental means. This paper systematically summarizes the current main strategies for HTO control. It includes the research and development of new diaphragm materials (such as PPS modified membrane, titanium dioxide composite membrane, etc.), the improvement of catalyst (such as the optimization of bubble behavior by adding surfactant), the optimization of electrolytic cell structure (such as the introduction of functional thin interlayer, the third electrode, etc.), the regulation of external environment (such as the use of ultrasonic, magnetic field to promote bubble escape) and the precise control of system parameters (such as temperature, pressure, lye flow rate adjustment). Most importantly, the lye separation cycle technology has been proved to be the most direct and effective method to control HTO. Although it faces challenges such as lye concentration imbalance, it can be effectively solved by regularly switching cycle modes. This paper also compares and analyzes each control strategy, and points out their advantages, disadvantages and applicable scenarios. Future research should focus on exploring efficient, low-cost and easy to engineer HTO control strategies, such as combining artificial intelligence and machine learning technology to achieve accurate modeling and predictive control of electrolytic systems. At the same time, it is of great significance to strengthen the research and development and testing of new diaphragm materials and efficient catalysts to promote the further development and application of hydrogen production technology from alkaline electrolysis water. In conclusion, this paper provides a systematic theoretical review and practical guidance for the effective control of HTO in the process of hydrogen production from alkaline electrolytic water, which is helpful to improve the safety and hydrogen production efficiency of alkaline electrolytic cells, and promote the sustainable development of hydrogen energy industry.

     

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