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煤矸石充填漿體中聚羧酸減水劑的競爭吸附機制研究

The Competitive Adsorption of Polycarboxylate Superplasticizer by Gangue Powder and Cement in Backfilling Engineering

  • 摘要: 針對煤礦充填漿料中煤矸石粉與水泥對聚羧酸減水劑(PCE)的競爭吸附導致流變性能劣化的難題,本文通過掃描電鏡(SEM)、Zeta電位分析及吸附流變學多尺度表征,在測試分析煤矸石粉體形貌特征、礦物組成及煤矸石—水泥漿體zeta電位等物理參數的基礎上,系統研究了普通梳型(PCE-A)與短主鏈長側鏈型(PCE-B)兩種減水劑在煤矸石-水泥體系中的吸附行為與分散機制。結果表明:煤矸石粉高含泥量和高孔隙的特性顯著劣化漿體流動性,PCE-B通過短主鏈抑制黏土層間插層與長側鏈增強空間位阻,使漿體粘度增幅減緩。Langmuir模型顯示,PCE-B對煤矸石粉的飽和吸附量(1.04 mg/g)較PCE-A(1.79 mg/g)降低42%,短主鏈長側鏈分子設計可通過均衡吸附競爭與優化空間斥力,顯著提升高矸石粉摻量(>30%)充填漿料的泵送性能。

     

    Abstract: To address the deterioration of rheological properties caused by the competitive adsorption of coal gangue powder and cement on polycarboxylate superplasticizers (PCEs) in coal mine backfill slurries, this study systematically investigated the adsorption behavior and dispersion mechanisms of two types of superplasticizers—conventional comb-shaped (PCE-A) and short-main-chain long-side-chain (PCE-B)—in coal gangue-cement systems. Multi-scale characterization techniques, including scanning electron microscopy (SEM), Zeta potential analysis, and adsorption-rheology coupling tests, were employed to analyze the morphological features, mineral composition of coal gangue powder, and physical parameters of cement-gangue slurries. The results indicate that the high specific surface area (332 m2/kg) and clay-rich composition of coal gangue powder significantly degrade slurry fluidity. PCE-B mitigates viscosity growth by suppressing clay interlayer intercalation via its short main chain and enhancing steric hindrance through long side chains. Langmuir isotherm analysis reveals that the saturated adsorption capacity of PCE-B on gangue powder (1.04 mg/g) is 42% lower than that of PCE-A (1.79 mg/g). The molecular design of PCE-B, balancing competitive adsorption and optimizing spatial repulsion, significantly improves the pumpability of backfill slurries with high gangue powder content (>30%).

     

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