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高熵合金中非金屬夾雜物控制的研究進展

Control of nonmetallic inclusions in high-entropy alloys

  • 摘要: 高熵合金因其具有優越的機械性能(較高的屈服及抗拉強度、抗氧化和耐腐蝕性能),可被廣泛應用于航空航天、核反應堆和化學加工等諸多領域. 目前高熵合金的制備主要依賴于高純金屬原料,這會導致高熵合金的制造成本升高,限制其未來的工業化應用. 通過文獻調研發現,絕大部分高熵合金純凈化的研究基于真空感應熔煉制備高純凈度鎳基合金,而對制備高熵合金的相關研究卻十分匱乏. 鎳基合金和CoCrFeMnNi高熵合金成分有很大區別,兩種合金的雜質元素去除的熱力學和動力學規律也不盡相同,因此很有必要進行高純凈度高熵合金制備的基礎研究. 制備高熵合金的高純金屬原料中仍含有少量的雜質元素(碳、氧、硫、氮和鋁等),這些雜質元素的存在會導致高熵合金中非金屬夾雜物的生成. 高純金屬原料中雜質元素、精煉渣、耐火材料以及制備方法對高熵合金中非金屬夾雜物的生成和轉變均產生重要影響. 但是由于缺乏上述雜質元素在高熵合金熔體中的熱力學參數,導致研究高熵合金中雜質元素的去除、夾雜物的生成和轉變機理較為困難. 本文總結了高熵合金純凈度和力學性能及抗腐蝕性能的關系,這為高純凈度高熵合金的制備提供理論指導.

     

    Abstract: High-entropy alloys (HEAs) have garnered considerable attention in recent years owing to their exceptional mechanical properties, including high yields and ultimate strength as well as remarkable resistance to oxidation and corrosion. These properties make them suitable for various engineering applications, particularly in demanding environments such as aerospace, nuclear reactors, and chemical processing industries. The typical composition of HEAs, which typically consist of five or more principal elements in near-equimolar ratios, results in a high configurational entropy (usually >1.5R) that stabilizes the solid-solution phase. Consequently, their performance is superior to that of traditional low-entropy alloys, i.e., low-alloy steels, stainless steels, and nickel-based superalloys. However, despite their promising potential, the widespread industrialization of HEAs is limited by their high manufacturing costs. Currently, HEA production primarily relies on the use of pure metal elements, which are expensive and limit the scalability of these materials. Existing fundamental studies have been mainly focused on the preparation of high-purity nickel-based alloys by vacuum induction melting (VIM). By contrast, preparation of high-purity HEAs has been rarely attempted because of the fundamental differences between the thermodynamic and kinetic behaviors of impurity removal from nickel-based alloys and HEAs; thus, detailed investigations are required to understand the optimal process parameters for producing high-purity HEAs. One of the critical issues in HEA preparation is the presence of impurity elements, even in high-purity metal raw materials. Impurity elements, such as carbon, oxygen, sulfur, nitrogen, and aluminum, are inevitably introduced into HEAs, forming nonmetallic inclusions, which can degrade the mechanical properties and corrosion resistance the HEAs. Notably, in addition to high-purity metal materials, impurities can be generated from diverse sources, such as refining slags, refractory materials used in the melting process, and specific preparation methods. The interactions between these impurities and the HEA melt are complex, and thus, investigating the mechanisms of impurity removal and the formation and transformation of inclusions in HEAs is a challenging task. To the best of the authors’ knowledge, studies on controlling impurity elements during the preparation of HEAs by VIM are scarce. With the aim to address these challenges, this paper presents a comprehensive review on existed literature and experimental data, which can provide insights on the mechanisms by which impurity elements and nonmetallic inclusions affect the performance of HEAs. The findings can offer theoretical guidance for preparing high-purity HEAs in the future, highlighting the importance of controlling impurity levels and optimizing the refining process. Ultimately, this study is expected to contribute to the development of more cost-effective and scalable methods for producing HEAs, paving the way for their broader application in high-performance engineering fields. The insights gained from this study advance our fundamental understanding of HEAs, and practical recommendations for overcoming the current limitations in their production are provided to facilitate their transition from laboratory-scale research to industrial-scale manufacturing.

     

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