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堿渣基本性質及工程應用研究進展

Progress in the study of the basic properties and engineering applications of alkali residue

  • 摘要: 堿渣是氨堿法生產純堿過程中產生的廢渣,具有含水率、孔隙率高和粒度小等特征,因其產量高、利用率低,導致堿渣大量堆積,嚴重制約了制堿工業的發展,亟需推進堿渣的大規模應用. 本文全面總結了堿渣的基本性質及在工程應用方面的研究成果和最新進展. 結果表明,堿渣成分復雜,主要礦物成分為CaCO3,質量占比高達32.52%~64.00%. 堿渣為一般工業固廢,其重金屬含量符合環保要求,可用來改良生物脫毒底泥、淤泥、淤泥質土、膨脹土、污染土、盾構渣土、風化泥巖、煤矸石和充填體,或用于制備堿渣土和復合膠凝材料. 現有的堿渣應用方法存在堿渣消耗量低、應用場景受限、無法固化Cl?、銹蝕鋼筋、可能造成二次污染等弊端. 本文系統探究了連云港堿渣的基本性質,提出利用堿渣、水泥和粒化高爐礦渣(GGBS)制備堿渣輕質土(A-LS),A-LS具有強度高、密度低、耐久性優良、生產工藝簡單、生產效率高和造價低等優勢;28 d抗壓強度為0.96~4.27 MPa,可用作路基填料;堿渣用量高達87.01~164.35 kg·m?3,可大規模消納堿渣,實現堿渣的高值化利用.

     

    Abstract: Alkali residue is a byproduct of the ammonia-soda process used to produce soda, characterized by high production volume, low utilization efficiency, high moisture content, high porosity, and fine particle size. The primary disposal methods for alkali residue include surface stacking (e.g., constructing tailing dams) and direct discharge into water bodies such as rivers or seas. The hazards associated with surface stacking include land resource occupation, reduced agricultural yield, groundwater and air contamination, soil pollution, adverse effects on vegetation growth, ecological imbalance, and the formation of saline-alkali land. Additionally, the discharge of alkali residue into rivers or seas can lead to water pollution, threatening the sustainability of aquatic ecosystems. Sedimentation may also occur, potentially blocking river channels, reducing flow cross-sections, and significantly impairing the river’s flood discharge capacity. These challenges have resulted in a large-scale accumulation of alkali residue, severely constraining the development of the soda industry. Therefore, there is an urgent need to accelerate its large-scale application. This study provides a comprehensive review of the latest research findings on the fundamental properties and engineering applications of alkali residue. The results indicate that similar to soil, alkali residue exhibits a three-phase system, where the solid phase, composed of various mineral components, forms a skeletal structure. In contrast, the liquid and gas phases fill the pores, creating a porous medium. The properties of alkali residue can be characterized using soil indicators. Its mineral composition includes CaCO3, CaSO4, CaCl2, and NaCl, where CaCO3 and CaSO4 are insoluble salts, while CaCl2 and NaCl readily dissolve in water. The CaCO3 content ranges from 32.52% to 64.00%, while the chemical composition is dominated by CaO, accounting for 32.25% to 74.20%. Alkali residue solutions are slightly alkaline, with pH values typically ranging from 8 to 12. As a general industrial solid waste, alkali residue contains heavy metals such as copper, zinc, cadmium, lead, total chromium, and chromium, all of which meet environmental standards. Alkali residue has been explored for various engineering applications, including the remediation of bioleached heavy metal-laden sediment, sludge, clay, expansive soil, contaminated soil, shield tunneling slag, weathered mudstone, and coal gangue, as well as for backfill materials and the preparation of alkali residue-based soil and composite cementitious materials. However, current application methods suffer from low alkali residue utilization efficiency, limited application scenarios, challenges in Cl- solidification, potential steel reinforcement corrosion, and risks of secondary pollution. To address these challenges, the author systematically investigates the fundamental properties of alkali residue from Lianyungang and proposes a method for producing alkali residue-based lightweight soil (A-LS) by combining alkali residue, cement, and granulated blast furnace slag (GGBS). A-LS was utilized as a roadbed filler in the Lianyungang—Suqian expressway, demonstrating compressive strength, California bearing ratio (CBR), rebound modulus, and deflection that met design and specification requirements. The material exhibited strong road performance, high resistance to wet-dry cycling, freeze-thaw cycling, and sulfate corrosion, with a durability coefficient ranging from 0.71 to 1.51. Furthermore, A-LS offers several advantages, including high strength, low density, a simple production process, high efficiency, and low cost. With a 28-day compressive strength ranging from 0.96 to 4.27 MPa, A-LS is suitable as a subgrade filling material. The alkali residue content in A-LS ranges from 87.01 to 164.35 kg·m?3, facilitating large-scale disposal and high-value utilization of alkali residue.

     

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