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低溫形變熱處理對高強度螺栓鋼氫致延遲斷裂行為的影響

Effect of low-temperature ausforming on hydrogen-induced delayed fracture of high-strength bolt steel

  • 摘要: 為了探索基于組織調控來進一步改善高強度螺栓鋼的耐延遲斷裂性能,針對一種V+Nb微合金化Cr–Ni–Mo高強度螺栓鋼進行了低溫形變熱處理(低溫控制鍛造,直接水淬)+450 ℃中溫回火處理,采用電化學預充氫慢應變速率拉伸實驗等研究了其氫致延遲斷裂行為,并與常規鍛造樣進行了對比. 結果表明,實驗鋼低溫控鍛后獲得了沿鍛造方向晶粒明顯伸長的細小條帶狀組織,晶粒細化了~53%,有~7.7%(體積分數)塊狀鐵素體沿原奧氏體晶界形成,且晶界較為曲折,抑制了晶界粗大薄膜狀滲碳體的析出. 與常規鍛造樣相比,低溫控鍛樣的光滑強度和缺口強度明顯提高,并呈現出優異的耐延遲斷裂性能,以缺口抗拉強度表征的延遲斷裂抗力和以相對缺口抗拉強度損失率表征的氫脆敏感性指數分別提高了62.1%和降低了27.6%,延遲斷裂機制從常規鍛造樣的脆性沿晶斷裂轉變為低溫控鍛樣的穿晶準解理斷裂,且后者的脆性區面積占比明顯降低. 具有細小晶粒的條帶狀組織、沿原奧氏體晶界析出的鐵素體及晶界滲碳體特征的改變是低溫控鍛樣較常規鍛造樣具有優異耐延遲斷裂性能的主要原因.

     

    Abstract: High-strength bolts are widely used in construction machinery, steel structures, bridges, automobiles, and other industrial sectors owing to their high load-bearing capacity and connection efficiency. With the advancement of modern industry, there is a growing demand to further enhance the strength of high-strength bolt steel without significantly compromising its resistance to hydrogen embrittlement or hydrogen-induced delayed fracture (HIDF). To investigate the potential of microstructural control in improving the HIDF resistance of high-strength bolt steel, a V+Nb-microalloyed Cr–Ni–Mo high-strength bolt steel was subjected to low-temperature ausforming (i.e., controlled forging starting at ~950 ℃ and finishing at ~625 ℃), followed by direct water quenching and tempering at 450 ℃ for 2 h. The HIDF behavior was evaluated using slow strain rate tensile (SSRT) tests on pre-electrochemically hydrogen-charged notched round bar tensile specimens, along with hydrogen thermal analysis. The microstructural features were examined and their influence on HIDF was discussed. For comparison, the same steel was also processed by conventional forging (starting at ~1170 ℃ and finishing above 900 ℃, followed by air cooling), quenching, and tempering (austenitized at 945 ℃, oil-quenched, and tempered at 450 ℃ for 2 h, air-cooled). The results show that low-temperature-controlled forging produced a fine-banded microstructure with pronounced grain elongation along the forging direction and a grain size reduction of ~53%. The prior austenite grain boundaries were serrated and lacked coarse cementite film precipitation, while ~7.7% polygonal ferrite formed along these boundaries. Both the smooth and notched tensile strengths of the low-temperature-controlled forged samples increased by approximately 5.6% and 9.1%, respectively, compared to those of the conventionally forged samples. Notably, despite the increase in strength, the low-temperature ausformed sample exhibited excellent HIDF resistance. The notch tensile strength (indicating HIDF resistance) increased by 62.1%, and the hydrogen embrittlement sensitivity index (measured by the relative notch tensile strength loss rate) decreased by 27.6% after low-temperature-controlled forging. The fracture mechanism transitioned from brittle intergranular fracture along prior austenite grain boundaries (in conventionally forged samples) to transgranular quasi-cleavage fracture in low-temperature ausformed samples. The brittle zone area on the fracture surface was significantly reduced, from ~38% in the former to ~20% in the latter, despite nearly identical diffusible hydrogen content. The enhanced HIDF resistance is mainly attributed to the fine banded structure, formation of polygonal ferrite, and changes in cementite morphology along the prior austenite grain boundaries. Therefore, tailoring the microstructure and grain boundary characteristics through low-temperature deformation is an effective strategy to further improve the HIDF resistance of high-strength bolt steels.

     

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