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低溫形變熱處理對高強度螺栓鋼氫致延遲斷裂行為的影響

Effect of Ausforming on Hydrogen-induced Delayed Fracture of High-strength Bolt Steel

  • 摘要: 摘要為了探索基于組織調控來進一步改善高強度螺栓鋼的耐延遲斷裂性能,針對一種V+Nb微合金化Cr-Ni-Mo高強度螺栓鋼進行了低溫形變熱處理(低溫控制鍛造,直接水淬)+450 ℃中溫回火處理,采用電化學預充氫慢應變速率拉伸實驗等研究了其氫致延遲斷裂行為,并與常規鍛造樣進行了對比。結果表明,實驗鋼低溫控鍛后獲得了沿鍛造方向晶粒明顯伸長的細小條帶狀組織,晶粒細化了~53%,有~7.7 vol.%塊狀鐵素體沿原奧氏體晶界形成,且晶界較為曲折,抑制了晶界粗大薄膜狀滲碳體的析出。與常規鍛造樣相比,低溫控鍛樣的光滑強度和缺口強度明顯提高,并呈現出優異的耐延遲斷裂性能,以缺口抗拉強度表征的延遲斷裂抗力和以相對缺口抗拉強度損失率表征的氫脆敏感性指數分別提高了62.1%和降低了27.6%,延遲斷裂機制從常規鍛造樣的脆性沿晶斷裂轉變為低溫控鍛樣的穿晶準解理斷裂,且后者的脆性區面積占比明顯降低。具有細小晶粒的條帶狀組織、沿原奧氏體晶界析出的鐵素體及晶界滲碳體特征的改變是低溫控鍛樣較常規鍛造樣具有優異耐延遲斷裂性能的主要原因。因此,基于低溫形變調控微觀組織分布及原奧氏體晶界特征是進一步改善高強度螺栓鋼耐延遲斷裂性能的一個有效途徑。

     

    Abstract: With the development of modern industry, there is an increasing demand for increasing the strength level of high-strength bolt steel without noticeably deteriorating its hydrogen embrittlement resistance, or hydrogen-induced delayed fracture (HIDF) resistance in the case of bolt. To explore the possibility of microstructure controlling on further improving the HIDF resistance of high-strength bolt steel, a V+Nb-microalloyed Cr-Ni-Mo high-strength bolt steel was subjected to low-temperature ausforming (low-temperature controlled forging with finish-forging temperature at ~625 ℃ followed by direct water quenching) and tempering at 450 ℃ and its HIDF behavior was studied by slow strain rate tensile (SSRT) tests using pre-electrochemically charged notched round bar tensile specimens. The steel subjected to conventional forging and quenching and tempering treatment (austenitized at 945 ℃, oil quenched and tempered at 450 ℃, air cooled) is also used for comparison. The results show that after low-temperature controlled forging, the experimental steel has a fine banded microstructure with obvious grain elongation along the forging direction and with grain refining by ~53%. The prior austenite grain boundary is serrated with no obvious coarse cementite films precipitated and a volume fraction of ~7.7% polygonal ferrite is formed along the grain boundary. Both the smooth and notch tensile strengths of the low-temperature controlled forged sample are significantly increased than those of the conventionally forged sample. Compared with the conventionally forged sample, the low-temperature controlled forged sample still shows excellent HIDF resistance, although its strength level is significantly enhanced. The HIDF resistance represented by notch tensile strength and the hydrogen embrittlement sensitivity index represented by relative notch tensile strength loss rate are increased by 62.1% and decreased by 27.6%, respectively after low-temperature controlled forging. The HIDF mechanism changes from brittle intergranular fracture along prior austenite grain boundaries of the conventional forged sample to transgranular quasi-cleavage fracture of the low-temperature controlled forged sample, and the proportion of the brittle zone area on the fracture surface of the latter is significantly reduced. The banded structure with fine grains, the formation of polygonal ferrite and the changes of cementite structure along the prior austenite grain boundaries are the main reasons for the excellent HIDF resistance of the low-temperature controlled forged sample compared with the conventionally forged one. Therefore, it is regarded that it is an effective way to further improve the HIDF resistance of high-strength bolt steel by adjusting the microstructure distribution and the prior austenite grain boundary characteristics based on low-temperature deformation.

     

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